background image

ESD (Electrostatic Discharge)

 CAUTION: This instrument contains electronic components that are susceptible to damage by static electricity. Proper handling procedures must be observed

during the removal, installation or other handling of internal circuit boards or devices.

Handling Procedure:

1. Power to unit must be removed.

2. Personnel must be grounded, via a wrist strap or other safe, suitable means before any printed circuit card or other internal device is installed,

removed or adjusted.

3. Printed circuit cards must be transported in a conductive container. Boards must not be removed from protective enclosure until immediately before

installation. Removed boards must immediately be placed in protective container for transport, storage or return to factory.

Comments

This instrument is not unique in its content of ESD (electrostatic discharge) sensitive components. Most modern electronic designs contain components

that utilize metal oxide technology (NMOS, SMOS, etc.). Experience has proven that even small amounts of static electricity can damage or destroy these

devices. Damaged components, even though they appear to function properly, exhibit early failure.

Brooks Instrument designs, manufactures and tests its products to meet many national and international standards. These products must be properly

installed, operated and maintained to ensure they continue to operate within their normal specifications. The following instructions must be adhered to

and integrated into your safety program when installing, operating and maintaining Brooks Instrument products.

To ensure proper performance, use qualified personnel to install, operate, update, program and maintain the product.

Read all instructions prior to installing, operating and servicing the product. If this instruction manual is not the correct manual, please see back cover

for local sales office contact information. Save this instruction manual for future reference.

 WARNING: Do not operate this instrument in excess of the specifications listed in the Instruction and Operation Manual. Failure to heed

this warning can result in serious personal injury and / or damage to the equipment.

If you do not understand any of the instructions, contact your Brooks Instrument representative for clarification.

Follow all warnings, cautions and instructions marked on and supplied with the product.

 WARNING: Prior to installation ensure this instrument has the required approval ratings to meet local and national codes. Failure to heed this warning can

result in serious personal injury and / or damage to the equipment.

Install your equipment as specified in the installation instructions of the appropriate instruction manual and per applicable local and national codes.

Connect all products to the proper electrical and pressure sources.

Operation: (1) Slowly initiate flow into the system. Open process valves slowly to avoid flow surges. (2) Check for leaks around the flow meter inlet

and outlet connections. If no leaks are present, bring the system up to the operating pressure.

Please make sure that the process line pressure is removed prior to service. When replacement parts are required, ensure that qualified people use

replacement parts specified by Brooks Instrument. Unauthorized parts and procedures can affect the product's performance and place the safe

operation of your process at risk. Look-alike substitutions may result in fire, electrical hazards or improper operation.

Ensure that all equipment doors are closed and protective covers are in place to prevent electrical shock and personal injury, except when

maintenance is being performed by qualified persons.

 WARNING: For liquid flow devices, if the inlet and outlet valves adjacent to the devices are to be closed for any reason, the devices must be completely

drained. Failure to do so may result in thermal expansion of the liquid that can rupture the device and may cause personal injury.

All pressure equipment with an internal pressure greater than 0.5 bar (g) and a size larger than 25mm or 1" (inch) falls under the Pressure Equipment Directive (PED).

The Specifications Section of this manual contains instructions related to the PED directive.

Products described in this manual are in compliance with EN directive 2014/34/EU.

All Brooks Instrument Flowmeters fall under fluid group 1.

Products larger than 25mm or 1" (inch) are in compliance with PED category I, II or III.

Products of 25mm or 1" (inch) or smaller are Sound Engineering Practice (SEP).

The Brooks Instrument (electric/electronic) equipment bearing the CE mark has been successfully tested to the regulations of the Electro Magnetic

Compatibility (EMC directive 2014/30/EU).

Special attention however is required when selecting the signal cable to be used with CE marked equipment.

Quality of the signal cable, cable glands and connectors:

Brooks Instrument supplies high quality cable(s) which meets the specifications for CE certification.

If you provide your own signal cable you should use a cable which is overall completely screened with a 100% shield.

“D” or “Circular” type connectors used should be shielded with a metal shield. If applicable, metal cable glands must be used providing cable screen clamping.

The cable screen should be connected to the metal shell or gland and shielded at both ends over 360 Degrees.

The shield should be terminated to an earth ground.

Card Edge Connectors are standard non-metallic. The cables used must be screened with 100% shield to comply with CE certification.

The shield should be terminated to an earth ground.

For pin configuration : Please refer to the enclosed Instruction Manual.

European Pressure Equipment Directive (PED)

European Electromagnetic Compatibility (EMC)

Essential  Instructions

Read before proceeding!

Summary of Contents for GT1600

Page 1: ...Installation and Operation Manual X VA GT1600 eng Part Number 541B220AAG April 2020 GT1600 Series Brooks GT1600 Industrial Glass Tube Variable Area Flowmeter GT1600 Series...

Page 2: ...r electrical and pressure sources Operation 1 Slowly initiate flow into the system Open process valves slowly to avoid flow surges 2 Check for leaks around the flow meter inlet and outlet connections...

Page 3: ...n manual Failure to comply could result in serious personal injury or property damage Protective sleeve must remain over glass tube Meter sizes 7 10 only Fasten meter windows securely Failure to compl...

Page 4: ...lation General 17 Receipt of Equipment 17 Recommended Storage Practice 17 Return Shipment 17 Transit Precautions 18 Installation 18 Section 3 Operation Pre Operational Check 19 Operating Instructions...

Page 5: ...ches for GT1600 Sizes 2 6 15 1 7 Dimensions and Specifications Intrinsically Safe Switch Isolators 16 2 1 Typical Flowmeter Piping Configuration 18 3 1 Typical Flowmeter Piping Configuration 20s 5 1 G...

Page 6: ...peration The operating parts of the flowmeter consist of a tapered glass tube and a float which operates within the tube The fluid enters the bottom of the tube which has the smallest inside diameter...

Page 7: ...ting in the center of the tube The guide ribs do not follow the taper of the tube They are parallel to the tube centerline so that the proper operating clearance for the float is maintained for its en...

Page 8: ...ure Ratings Float wetted Materials of construction Maximum Operating Pressure PSIG bar at Max Operating Temperature Tube size Threaded process connections Flanged process connections Horizontal IN OUT...

Page 9: ...S 23 A 0 66 150 2 7 4 6 8 XV 8 A 0 99 220 4 6 9 8 XV 14 A 1 3 310 5 3 9 1 8 XV 31 A 1 7 400 11 20 9 XS 33 A 3 0 690 12 21 9 XV 87 A 3 6 830 26 44 9 XS 87 A 4 5 1000 32 55 10 XV64 A 6 1300 24 41 10 XS...

Page 10: ...Section 1 Figure 1 4 Dimensions GT1600 Series See Dimensions Tables on following pages 5...

Page 11: ...N H OUT 9 1 4 0 72 120 0 V IN V OUT 1024 19 69 500 0 H IN V OUT 7 8 3 94 100 0 H IN V OUT 9 1 4 0 72 120 0 V IN H OUT 7 3 8 94 100 0 V IN H OUT 9 10 4 72 120 0 H IN H OUT 7 22 88 8 3 50 88 9 H IN H OU...

Page 12: ...H OUT 9 10 15 00 381 0 4 00 101 6 H IN H OUT 9 02 229 1 0 83 21 0 V IN V OUT 11 20 284 6 H IN V OUT 10 11 256 9 0 83 21 0 V IN H OUT 10 11 256 9 0 83 21 0 V IN V OUT Retro t only 4 GT1305 1305 7 75 1...

Page 13: ...v 1 Groups A thru G Ex mb IIC T6 Gb Ex mb IIIC T85 C Db Standard Version KIWA 18ATEX0013 X IECEx KIWA 18 0008X Declarations Mark Meter Options Standards Directives Marking Status Certificate Explosion...

Page 14: ...ipment depends not on the equipment itself but on operating conditions of the process uid gas owing through the equipment The equipment by itself does not generate heat Due to this reason the temperat...

Page 15: ...nsists of a biasing magnet and hermetically sealed reed switch which is insulated to prevent damage from mild shock and normal pipe vibration The contact rating of the switch is very low 0 5A An exter...

Page 16: ...t have a breaking capacity in accordance with the prospective short circuit current of the circuit to properly break the systems highest short circuit current In case device is mounted in an area wher...

Page 17: ...ically safe circuits An additional external connection facility for an equipotential bonding conductor is provided on the metallic enclosure The product should be installed by suitably trained personn...

Page 18: ...Section 1 13 Figure 1 5 Reed Switch Alarm UL Installation...

Page 19: ...tacts may be made to operate simultaneously For hazardous area applications Brooks can supply an approved Namur power supply amplifier relay unit to obtain an intrinsic safe current circuit Please ref...

Page 20: ...type of valve can cause pressure shocks which can damage the glass tube GT1600 Alarm Contact Bistabble Inductive Switches Meter Size 2 to 6 Application Electrical Equipment for use in Hazardous locat...

Page 21: ...Section 1 Figure 1 7 Dimensions and Specs Intrinsically Safe Switch Isolators 16...

Page 22: ...ged or missing parts Recommended Storage Practice If intermediate or long term storage of equipment is required it is recommended that the equipment be stored in accordance with the following a Within...

Page 23: ...recommended that the typical piping arrangement shown in Figure 2 1 be used when installing the meter This piping arrangement permits the meter to be isolated from the flow for servicing or cleaning...

Page 24: ...eference lines are not aligned loosen the screws securing the scale and move it until the marks are in alignment Then tighten the screws Operating Instructions After the flowmeter has been properly in...

Page 25: ...H IN V OUT 9 1 1 0 7 38 441 3 V IN H OUT 7 1 8 6 75 425 5 V IN H OUT 9 10 17 38 441 3 V IN V OUT Retro t only 4 GT1307 1307 16 94 430 2 H IN H OUT 7 8 3 94 100 0 H IN H OUT 9 1 4 0 72 120 0 V IN V OUT...

Page 26: ...Section 4 Overview 21...

Page 27: ...e float stops float and end fittings with a suitable solvent 6 Install the inlet float stop into the metering tube Refer to Figure 1 3 for the correct orientation of the float Slide the float into the...

Page 28: ...Section 5 General See Figures 5 1 and 5 2 and Table 5 1 for parts assembly drawings and parts list Figure 5 1 GT1600 Sizes 2 6 Parts Assembly Drawing Ref GT16XX001_1 23...

Page 29: ...Section 5 Figure 5 2 GT1600 Sizes 7 10 Parts Assembly Drawing Ref GT16XX002_1 24...

Page 30: ...14 TUBE SEAT GASKET PACKING 15 CENTERING RING TUBE GASKET SZ 2 6 16 SLEEVE 17 LABEL CLEAR SCALE 18 RESERVED FOR LABEL WHITE BACKING 20 CENTERING RING 21 SCREW CENTERING RING 22 WINDOW ASSEMBLY 23 SCR...

Page 31: ...n nearest to you START UP SERVICE AND IN SITU CALIBRATION Brooks Instrument can provide start up service prior to operation when required For some process applications where ISO 9001 Quality Certifica...

Reviews: