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Bronkhorst®

Instruction Manual FLOW-CONTROL series

9.17.115B

10

2

Installation

2.1

Check properties

Before installing the FLOW-CONTROL, check if the properties match your requirements:

·

Model type

·

Maximum operating pressure

·

Ambient temperature range

The FLOW-CONTROL is fitted with specific sealing material(s), compatible with the media specified at ordering time. Be

sure that the sealing materials are compatible with the media and conditions used in the system. Mass Flow ONLINE B.V.

cannot be held responsible for any damage resulting from the use of other media and/or conditions than specified on the

purchase order.

Bronkhorst® instruments are pressure tested; the tested pressure and the maximum process pressure are stated on the

instrument label. If the instrument label is missing, or if the maximum process pressure and/or tested pressure are

insufficient, the instrument must not be used and should be returned to the factory.

Before installation, make sure that the tested pressure is in accordance with the safety factor of your application. The tested

pressure must always be higher than the maximum operating pressure.

Disassembling the instrument will invalidate the pressure test specification.

2.2

Mounting

The FLOW-CONTROL has no preferred mounting position or orientation.

2.3

Fluidic connections

When installing fittings, do not apply excessive force, as this may cause damage to the threads or other sensitive parts of the

instrument. Tighten the nut finger tight, while holding the instrument, then tighten it further for 1 turn at most.

If oxygen (O

2

) is to be used in the instrument, fittings must be degreased before mounting them to the body.

Install the FLOW-CONTROL in the process line, in accordance with the direction of the FLOW arrow on the serial number

label. Tighten fittings according to the instructions of their supplier. The use of Swagelok RS-type stainless steel adapters is

recommended.

For reliable performance, make sure the fluid stream is uncontaminated.If necessary, use filters to assure a particle free

fluid stream. Select a suitable filter size, to avoid a too high pressure drop.

Do not install small diameter piping on high flow rates and avoid abrupt angles or other disturbances within a distance of

10 pipe diameters from the inlet or outlet of the device.

Do not install pressure regulators within a distance of 25 pipe diameters.

Summary of Contents for FLOW-CONTROL Series

Page 1: ... 2018 ATTENTION Pleaseread this Instruction Manualcarefully beforeinstalling and operating theinstrument Notfollowing theguidelines could resultin personalinjury and ordamageto theequipment FLOW CONTROL series Instruction Manual ...

Page 2: ...ationwill facilitatetheuseoftheinstrument and or contributetoitsoptimal performance Additional infoavailableontheinternet or from your local salesrepresentative Receipt of equipment Check the outside package box for damage incurred during shipment If the box is damaged then the local carrier must be notified at once regarding his liability if so required At the same time a report should be submitt...

Page 3: ...afety precautions This product is intended for use by qualified personnel who recognize shock hazards and are familiar with the safety precautions required to avoid possible injury Read the operating information carefully before using the product Before operating make sure the line cord is connected to a properly grounded power receptacle Inspect the connecting cables for cracks or breaks before e...

Page 4: ...Bronkhorst Instruction Manual FLOW CONTROL series 9 17 115B 4 ...

Page 5: ...scription 7 Process 1 3 1 8 Wetted materials 1 3 2 8 Flow capacity 1 3 3 9 1 4 Other documents 10 Installation 2 10 2 1 Check properties 10 2 2 Mounting 10 2 3 Fluidic connections 11 Operation 3 11 3 1 First use 11 3 2 Points of attention 12 Maintenance 4 13 Troubleshooting and service 5 13 5 1 Common issues 13 5 2 Service 14 Removal and return instructions 6 ...

Page 6: ...CO Carbon monoxide Ar Argon CO2 Carbon dioxide CH4 Methane C3H8 Propane N2O Nitrous oxide C4H10 Butane H2O water For other media alwayscheckcompatibilitywiththewettedparts beforedeployingtheinstrument seeWetted materials FLOW CONTROLinstrumentsarenot suitablefor usewithHe Helium andH Hydrogen Theenduser isconsideredtobefamiliar withthenecessarysafetyprecautions andtocomplywiththeappropriate protec...

Page 7: ...e equally unstable The FLOW CONTROL eliminates this effect by keeping the pressure drop across the needle valve DP constant with the aid of a membrane operated normally open valve The membrane is actuated by a mechanical spring which forces the valve to open Pressurizing the inlet adds pressure to the volume under the membrane until it is lifted causing the pressure compensation valve to close At ...

Page 8: ...le below lists the flow capacities for compatible media Ranges are in ln min SLM measured at 0 C and 1 013 bar a except where otherwise stated Media FC 001 FC 002 FC 004 FC 005 Air 0 02 0 6 0 02 7 0 02 25 0 02 50 N2 0 02 0 6 0 02 7 0 02 25 0 02 50 O2 0 02 0 55 0 02 6 5 0 02 23 0 02 47 CO 0 02 0 6 0 02 7 0 02 25 0 02 50 Ar 0 04 0 5 0 04 5 5 0 04 21 0 04 42 CO2 0 02 0 45 0 02 5 5 0 02 20 0 02 40 CH4...

Page 9: ...This document contains all necessary information for basic operation and maintenance A material certificate will be provided on request A dimensional drawingcanbedownloadedfrom www massflow online com service_support downloads Dimensional drawingMASS VIEW FC 00x document no 7 05 924 ...

Page 10: ...sbehigher thanthemaximum operatingpressure Disassemblingtheinstrument will invalidatethepressuretest specification 2 2 Mounting The FLOW CONTROL has no preferred mounting position or orientation 2 3 Fluidic connections Wheninstallingfittings donot applyexcessiveforce asthismaycausedamagetothethreadsor other sensitivepartsofthe instrument Tightenthenut finger tight whileholdingtheinstrument thentig...

Page 11: ...trument toair 3 2 Points of attention Checkthesystem for leaksbeforeapplyingpressure especiallyiftoxic explosiveor other dangerousfluidsareused Besuretoapplythespecifiedoperatingpressure s Avoidpressureshocksandbringthefluidic system graduallyuptothe level of operatingconditions openandclosethefluidsupplygently Donot pressurizetheinstrument beyondthemaximum workingpressure statedontheinstrument la...

Page 12: ... cleaning the inside of the device may be required Inexpertlyservicinginstrumentscanleadtoseriouspersonal injuryand or damagetotheinstrument or thesystem it is usedin Therefore servicingmust beperformedbytrainedandqualifiedpersonnel Contact MassFlowONLINE for informationabout cleaningandcalibration MassFlowONLINE hasatrainedstaffavailable TheFLOW CONTROLissealedafter final adjustment at thefactory...

Page 13: ...n but contact MassFlowONLINE for serviceor repairs 5 1 Common issues Symptom Possiblecause Action Flow present while valve is closed Valve leaking Contact Mass Flow ONLINE No flow opening the needle valve has no effect No fluid supply Check upstream components for obstruction e g fluidic lines valves filters Process outlet blocked Check process outlet and downstream piping for obstruction Valve ma...

Page 14: ...ent temperature before packaging 6 Insert the instrument into a plastic bag and seal the bag 7 Place the bag in an appropriate shipping container if possible use the original packaging box Add documentation Reason of return Failure symptoms Contaminated condition Declaration on decontamination It is absolutely required to notify the factory if toxicordangerous fluids have been in contact with the ...

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