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1008577ALL-E
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English Manual
USE AND CARE
DIY: DIRECTIONS FOR CUSTOM-BUILT SIDE STAKES,
Continued
SHOPPING LIST /
MATERIALS NEEDED:
Ref.
Description:
Qty.
Long Pressure
Treated Wood:
1
1” x 2” x 13-1/2”
8
2
1” x 4” x 33-1/2”
2
3
1” x 4” x 42-1/4”
4
Hardware:
4
1/4"-20 x 2”
Pan Head Bolt
20
5
1/4" Fender
Washer
40
6
1/4"-20 Nylon
Locking Hex Nut
20
7
#10 x 1"
Wood Screw
8
Material Notes:
- It is recommended that all
fasteners are plated grade 5.
- All material listed can be
purchased at a standard
hardware store.
Step 1.
Drill two 9/32" holes in each 13-1/2"
side stake (
1
), located as illustrated here.
Sand down the 3/4"
thickness of each side
stake (
1
) for a slip fit into
the cart pocket to reduce the
risk of cracking the pocket at
rail installation.
9/32
Diameter
33-1/2”
13-1/8
4”
10-3/16
42-1/4”
5-3/4
13-1/8
13-1/8
13-1/8
8”
13-1/2”
9/32
Diameter
2”
3-3/4”
9/32
Diameter
9/32
Diameter
4”
x8
1
Step 2.
Drill two 9/32" holes in each of the 33-1/2" wood panels for part (
2
).
Holes must be aligned as illustrated here:
9/32
Diameter
33-1/2”
13-1/8
4”
10-3/16
42-1/4”
5-3/4
13-1/8
13-1/8
13-1/8
8”
13-1/2”
9/32
Diameter
2”
3-3/4”
9/32
Diameter
9/32
Diameter
4”
2
x2
Step 3.
Drill four 9/32" holes in the 42-1/4" wood panels for part (
3
).
Holes must be aligned as illustrated here:
9/32
Diameter
33-1/2”
13-1/8
4”
10-3/16
42-1/4”
5-3/4
13-1/8
13-1/8
13-1/8
8”
13-1/2”
9/32
Diameter
2”
3-3/4”
9/32
Diameter
9/32
Diameter
4”
3
x4
