Brinkmann 7625 Owner'S Manual Download Page 1

140-6668-0
10/05

Owner’s Manual for Model

810-6668-0

©2005 The Brinkmann Corporation

Dallas, Texas 75244 U.S.A.

www.brinkmann.net

The Brinkmann Corporation warrants to the original purchaser that the Brinkmann ProSeries™ 6668 is free from defects
due to workmanship or materials for:

Die cast and stainless steel parts - Lifetime
Electronic ignition and burners - 1 Year
Remaining parts - 1 Year

The Brinkmann Corporation’s obligations under this warranty are limited to the following guidelines:

• This warranty does not cover grills that have been altered or damaged due to: normal wear, rust, abuse,

improper maintenance, improper use, disassembly of parts and/or attempted repair by anyone other than an
authorized employee of The Brinkmann Corporation.

• This warranty does not cover surface scratches, rust or heat damage to the finish, which is considered normal

wear.

• The Brinkmann Corporation may elect to repair or replace damaged units covered by the terms of this warranty.

• This warranty extends to the original purchaser only and is not transferable or assignable to subsequent

purchasers.

The Brinkmann Corporation requires reasonable proof of purchase. Therefore, we strongly recommend that you retain
your sales receipt or invoice. To obtain replacement parts for your Brinkmann ProSeries™ 6668 under the terms of this
warranty, please call Customer Service Department at 800-527-0717. 

A receipt will be required. The Brinkmann

Corporation will not be responsible for any grills forwarded to us without prior authorization.

EXCEPT AS ABOVE STATED, THE BRINKMANN CORPORATION MAKES NO OTHER EXPRESS WARRANTY.

THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE
LIMITED IN DURATION TO THOSE LISTED ABOVE FROM THE DATE OF PURCHASE. SOME STATES DO NOT
ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT
APPLY TO YOU.

ANY LIABILITY FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE FAILURE OF
THE BRINKMANN PROSERIES™ 6668 TO COMPLY WITH THIS WARRANTY OR ANY IMPLIED WARRANTY IS
EXCLUDED. CUSTOMER ACKNOWLEDGES THAT THE PURCHASE PRICE CHARGED IS BASED UPON THE
LIMITATIONS CONTAINED IN THE WARRANTY SET OUT ABOVE. SOME STATES DO NOT ALLOW THE
EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR
EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY
ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.

WARRANTY

Summary of Contents for 7625

Page 1: ...able proof of purchase Therefore we strongly recommend that you retain your sales receipt or invoice To obtain replacement parts for your Brinkmann ProSeries 6668under the terms of this warranty please call Customer Service Department at 800 527 0717 A receipt will be required The Brinkmann Corporation will not be responsible for any grills forwarded to us without prior authorization EXCEPT AS ABO...

Page 2: ...INGS AND INSTRUCTIONS ARE IGNORED READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY INCLUDING DEATH OR PROPERTY DAMAGE ASSEMBLY AND OPERATING INSTRUCTIONS SAVE THIS MANUAL FOR FUTURE REFERENCE NOTICE TO INSTALLER LEAVE THESE INSTRUCTIONS WITH THE GRILL OWNER FOR FUTURE REFERENCE ...

Page 3: ...MELL GAS 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open Lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department 1 DO NOT store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance 2 An LP cylinder not connected for use shall not be stored in the vicinity of this or any oth...

Page 4: ... Shooting 18 Frequently Asked Questions 19 20 Parts List and Assembly Instructions 21 34 Warranty Information Back Cover TABLE OF CONTENTS DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING Be alert to the possibility of serious bodily injury if the instructions are not followed Be sure to read and carefully follow all of the mess...

Page 5: ...hot grill DO NOT allow children to use or play near this grill DO NOT leave the grill unattended while in use DO NOT allow the gas hose to come in contact with hot surfaces DO NOT allow grease from drain hole to fall on hose or valve regulator assembly Keep any electrical supply cords away from water or heated surfaces Keep a fire extinguisher on hand acceptable for use with gas products Refer to ...

Page 6: ...n Code CAN CGA B149 1 Natural Gas Installation Code CAN CGA B149 1 Canada Propane Installation Code CAN CGA B149 2 Canada To check your local codes see your local LP gas dealer or natural gas company This grill was not intended to be connected to a natural gas supply line If an external electrical source is utilized it must be electrically grounded in accordance with local codes or in the absence ...

Page 7: ...tore a spare LP gas cylinder under or near your grill This could cause excess pressure to be expelled through the vapor relief valve resulting in fire explosion or severe personal injury including death NOTE PROPANE GAS IS HEAVIER THAN AIR AND WILL COLLECT IN LOW AREAS PROPER VENTILATION IS EXTREMELY IMPORTANT Keep the ventilation opening s of the LP gas cylinder enclosure free and clear from obst...

Page 8: ...erneath tank holder to secure tank 5 Attach or detach regulator to the LP gas cylinder only when cylinder is at rest in tank holder HOSE AND REGULATOR Your grill is equipped with a Type 1 connection device with the following features 1 The system will not allow gas flow from the cylinder until a positive connection to the valve has been made NOTE The cylinder valve must be turned off before any co...

Page 9: ...prior to connecting the LP gas cylinder to your grill Turn the valve knob clockwise to properly close the valve Read and follow all instructions and warnings on the supply hose safety tags Read and follow all warnings in this manual concerning the safe use of LP gas cylinders and the hose and regulator before connecting cylinder to grill Read and follow all warnings on the LP cylinder CONNECTING H...

Page 10: ...l has not been used for more than 60 days CHECKING FOR LEAKS 1 Create a mixture of 50 water and 50 liquid dishwashing soap 2 Open the lid 3 Ensure all control knobs are set to the OFF position 4 Turn on the fuel supply at the cylinder valve Turn the cylinder valve knob one turn counter clockwise 5 Apply the soap water mixture to the following Supply tank cylinder weld Connection nut to tank valve ...

Page 11: ...ed after the grill has been assembled and prior to each use DO NOT operate this grill until you have read and understand ALL of the warnings and instructions in this manual PRE START CHECK LIST Ensure that the grill is properly assembled Inspect the gas supply hose for burns chaffing kinks and proper routing before each use If it is evident there is excessive abrasion or wear or the hose is cut it...

Page 12: ...light or flame is too low you may have spider or other insect blockage in burner or the flow limiting device has been activated See Burner Assembly Maintenance under Proper Care and Maintenance or Regulator Resetting Procedure under Connecting LP Cylinder and Hose Regulator to Grill MATCH LIGHTING THE MAIN BURNERS 1 Open lid before lighting 2 Turn the burner control knobs to OFF 3 Place a paper ma...

Page 13: ... in 5 seconds turn control knob to OFF wait 5 minutes to allow gas to dissipate and repeat lighting procedure 6 To turn off turn each control knob clockwise until it locks in the OFF position NOTE If burner does not light or flame is too low you may have spider or other insect blockage in burner or the flow limiting device has been activated See Burner Assembly Maintenance under Proper Care and Ma...

Page 14: ...empts of match lighting there is a problem with the gas supply Turn off the gas at the burner and cylinder DO NOT attempt to operate the grill until the problem is found and corrected See Trouble Shooting section of this manual TURNING OFF THE GRILL 1 Turn off the cylinder valve 2 Turn all burner control knobs to the OFF position NOTE Turn off LP cylinder first to prevent gas from being left in th...

Page 15: ...n for you and your grill Excessive flare ups result from the build up of grease in the bottom of your grill If this should occur DO NOT pour water onto the flames This can cause the grease to splatter and could result in serious burns or bodily harm If grease fire occurs close the lid and turn off the main burners until the grease burns out Use caution when opening the lid as sudden flare ups may ...

Page 16: ...when the burner is lit Use a 10 diameter pot or smaller that does NOT have an extended handle when cooking on the side burner Center pot over burner Never place more than 15 pounds on the side burner The side burner is not constructed to hold weight exceeding 15 pounds Use caution to avoid bumping grill side burner or pot to prevent pot from spilling contents possibly leading to severe burns DO NO...

Page 17: ...degrees F Seafood 140 degrees F Vegetables 145 degrees F HELPFUL HINTS If you pre cook meat or poultry do so immediately before grilling Never defrost meat at room temperature or on a countertop Refrigerate leftovers within 2 hours of taking food off the grill For additional information please phone the USDA s toll free Meat Poultry Hotline at 800 535 4555 To protect your grill from excessive rust...

Page 18: ...outer surface of burner to remove food residue and dirt 8 Check burner for damage if any large cracks or holes are found replace burner IMPORTANT Burner opening must slide over valve nozzle 9 Carefully replace burners 10 Replace cotter pin beneath each burner and follow the Gas Leak Testing section of this manual Relight burners to verify proper operation 11 Replace heat distribution plates and co...

Page 19: ...ank OUTDOORS Place a protective cap cover on the LP tank and store the tank outdoors in a well ventilated area out of direct sunlight Clean burner prior to use after storing at the beginning of grilling season or after a period of one month not being used Spiders and insects like to build nests in burner tubes especially during colder months These nests can cause fires in burner tubes or under gri...

Page 20: ... all connections 1 Burner is obstructed See section on Burner Assembly Maintenance under Proper Care and Maintenance 1 Burner holes may be obstructed See section on Burner Assembly Maintenance under Proper Care and Maintenance 2 Grill is not sufficiently preheated 3 Burner is improperly seated on control valve 1 Flow control device has been activated in regulator See Regulator Resetting Procedure ...

Page 21: ...s supply for one second to test for obstruction If no obstruction is present reconnect fuel line If the fuel line is blocked replace with a new hose regulator assembly If an obstruction is suspected in the hose regulator assembly orifice or gas valves call Brinkmann Customer Service at 800 527 0717 Question Why does my LP gas grill have a low flame or a flame with orange yellow color Answer You ne...

Page 22: ...e manufacturing process of stainless steel as well as cooking oils and a dirty grill lid can also encourage discoloration if the lid is not cleaned prior to grill use After your grill is assembled remove the protective PVC film from your grill lid and use a stainless steel cleaner and soft cloth to remove residual adhesive and oils from the inside and outside of your grill lid Never use abrasive c...

Page 23: ...el 1 Side Burner Knob 1 Bezel 2 Door Handles 1 Grease Tray 1 Back Panel 1 Loop Strap Bracket 1 Cart Base 2 Doors 2 Door Hinges 2 Basket Brackets 4 Locking Casters 1 Basket Guide 1 Basket PARTS LIST 1 Grill Body Assembly 6 Control Knobs 6 Burners 1 Grease Cup 1 Grease Cup Bracket 1 Warming Rack 3 Cooking Grills 1 Side Burner Grate 6 Heat Distribution Plates 1 Side Table Assembly 1 Tool Drawer 1 Sid...

Page 24: ...equired Inspect contents of the box to ensure all parts are included and undamaged 1 FOR MISSING PARTS PLEASE CALL CUSTOMER SERVICE AT 800 527 0717 2 3 4 10 11 14 13 23 24 26 28 29 31 32 27 25 15 18 19 20 21 22 16 17 9 12 7 8 5 6 30 ...

Page 25: ...listed under PARTS LIST and PARTS BAG CONTENTS before you begin the installation process Your Parts Bag will include M6 X 50mm Bolts M4 X 40mm Bolts M4 X 10mm Bolts Star Washers AA 1 5V Alkaline Battery Screwdriver Hex Nut Wrench 10 Star Washers 1 AA 1 5V Alkaline Battery 1 Screwdriver 1 Hex Nut Wrench Qty Qty M6 X 15mm Bolts ...

Page 26: ...M6 X 50mm bolts through cart base and into legs and tighten securely Be sure the door hinge pin holes face forward Step 2 Attach back panel to legs using four M6 X 50mm bolts Hand tighten only at this point NOTE With the help of a friend turn the cart assembly over Try to minimize the stress to the legs Step 3 Attach locking casters to the bottom of the legs Tighten caster bolts securely using hex...

Page 27: ...t shelf by using two M6 X 15mm bolts Step 5 Install door bracket using four M6 X 50mm bolts and two M6 x 15mm bolts Make sure the door stop is set toward back of cart Hand tighten only at this point Step 6 Attach the grease cup bracket onto the back panel by inserting the three tabs into the slots on the back cart panel ...

Page 28: ...l body assembly on cart frame Grill body will rest on the side bars of cart frame assembly Align bolt holes located on the outside of the grill body assembly Step 8 Secure using four M6 X15mm bolts with star washers At this point fully tighten four bolts holding back panel from Step 2 and the six bolts holding door bracket from Step 5 Grill Body Assembly ...

Page 29: ...h an R Step 10 Attach left side door bracket to left front cart panel using two M4 X 10mm bolts The left side door bracket is stamped with an L Step 11 Attach the two basket brackets to the inside left front leg using four M4 X 10mm bolts Step 12 Attach the basket guide onto the left side door rear panel using two M4 X 10mm bolts 27 ...

Page 30: ...ide door into hole at the bottom right front cart leg then align door with right side door bracket Depress spring pin located on top edge of door and slide door toward right side door bracket until spring pin locks into hole in door bracket Repeat for other door Step 15 Place the basket into basket brackets and the basket guide ...

Page 31: ...ner front panel to side burner with three M6 X 15 bolts with star washers Step 18 Attach side table to left side of grill body Insert four M6 X15mm bolts halfway into the left side grill body panel Place table over bolts and slide down then tighten securely Fasten side table front panel to grill body with one M4 X 10mm bolt ...

Page 32: ...embly over bolts and slide down then tighten securely Fasten side burner front panel to grill body with one M4 X 10mm bolt Step 20 Insert tool drawer into front opening under control panel by dropping roller wheels into side channels Warning DO NOT store flammable products paper towels rags pot holders etc in tool drawer Side Channel Roller Wheels Tool Drawer ...

Page 33: ... on Leak Testing in this manual for proper procedures Step 22 Place the bezel over the control knob mounting stem and position over holes in side burner base and side burner valve assembly Attach with two bolts with spring washers which come with valve Then install the side burner control knob onto valve stem Step 23 Place side burner grate on side burner Step 24 Attach side burner igniter lead wi...

Page 34: ...Insert grease tray into opening on backside of grill Make sure to slide tray onto tracks as illustrated Step 26 Slide grease cup into grease cup bracket located under grill bottom on backside of grill Grease Tray ...

Page 35: ... assembly directly above burners Step 28 Place cooking grills on support ribs directly above heat distribution plates Step 29 Place warming rack on grooves so that it sits above the cooking grills Step 30 Remove igniter cap and insert battery with positive end of battery toward igniter cap Replace igniter cap and make sure the igniter is working properly ...

Page 36: ...34 ProSeries 6668 Assembled ...

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