IS5100Z Series - 33 HP Diesel
61” iCD Mower Deck
1
5102588
Rev. Date: 03/2010
Dealer Setup
& Adjustment Instructions
Ferris IS5100Z Series - 33 HP Diesel
61” iCD Mower Deck
TABLE OF CONTENTS:
SETUP PROCEDURES
Quick Setup List ................................................................2
Uncrating ............................................................................3
Battery Installation ............................................................4
Tractor Assembly ..............................................................4
Motion Control Handle Assembly ....................................4
Seat Assembly .................................................................4
Roll bar Assembly .............................................................5
Assemble Retainer Pins ..................................................5
Assemble Top Loop .........................................................5
Install the Roll Bar ...........................................................5
Check Fluid levels .............................................................7
Check Engine Oil Level ...................................................7
Check Hydraulic Oil Level ...............................................7
Check Antifreeze Level ....................................................7
Check Tire Pressure ..........................................................8
Mower Assembly ...............................................................8
Check Torque - Mower Blades ........................................8
Adjust Deck Lift Rod Timing ............................................9
Level the Mower Deck ...................................................10
Deck Lift Spring .............................................................11
Install Deck Drive Belt ....................................................12
Adding Fuel ......................................................................13
Lubrication .......................................................................14
Priming The Fuel System ...............................................15
Starting The Engine ........................................................16
Perform Safety Checks ...................................................16
Functional Tests ............................................................16
Safety Interlock System .................................................16
ADJUSTMENT PROCEDURES
Seat Adjustment ..............................................................17
Motion Control Handle Adjustment ...............................17
Speed Balancing Adjustment .........................................17
Neutral Adjustment .........................................................18
Neutral Position & Return Spring Adjustment .............18
Neutral Position Adjustment ..........................................18
Return Spring Adjustment ..............................................18
Parking Brake Adjustment .............................................19
Suspension Adjustment .................................................20
ATTENTION SETUP PERSONNEL:
Sections and items denoted by the
Setup
symbol
provide the information necessary to fully assemble,
test, and prepare the units described above for
delivery to your customers.
A Quick Setup List is provided on page 2 of this booklet
to help you identify and check that the items have been
performed.
Additional information concerning functional tests,
general adjustment procedures, and the location
of normal lubrication points are included in these
instructions.
Although all required lubrication and normal adjustments on
factory-assembled components are done at the factory, this
additional information is provided to assist you in ensuring that
each unit is delivered to the customer in proper working order.
The safety warnings provided in this guide and
in the operator’s manual included with the unit
contain important information that must be obeyed
when assembling, setting-up, operating, servicing,
transporting, or storing the unit.
These warnings are highlighted by the safety alert triangle
symbol shown above, which signifies that an important safety
message is being provided.
You must read, understand, and follow these warnings and
instructions, and use safe shop and work practices at all
times while working on or around this unit and all other
outdoor power equipment.
Model No.
Description
Tractor
5900934
IS5100ZC33D61
This Dealer Setup Instruction covers the following products:
Not
for
Reproduction