56
4
9
Inspect Sump
1. Remove oil seal and discard.
2. Visually inspect sump for cracks, stripped
threads, and wear in bearing surfaces. If
damage is found, replace the sump.
Cleaning Sump
1. Wash the sump thoroughly with kerosene
or other commercial solvent.
2. Wash sump again using a stiff brush with
soap and hot water.
3. Rinse sump thoroughly with hot running
water.
4. Repeat washing and rinsing until all traces
of oil sludge are gone.
Main Bearings
Plain Bearings
Plain (or machined) bearings are not repairable.
If a plain bearing is scored or worn beyond reject
its size, the cylinder or cover/sump must be
replaced.
DP
™
Bearings
DP™ bearings are not repairable. If a DP™
bearing is scored or worn beyond its reject size,
the cylinder or cover/sump must be replaced.
NOTE:
Standard and reject sizes for the main
bearings are listed in Section 12 - Engine
Specifications.
Oil Seals
Cylinder
Press in new oil seal to a depth of 0.156 - 0.206
in. (3 - 5mm) (Figure 9-2).
Figure 9 - 2
Sump
Press in new oil seal to a depth of 0.157 - 0.276
in. (4 - 7 mm) (Figure 9-3).
Figure 9 - 3
Summary of Contents for 700 DOV Series
Page 2: ......
Page 6: ...THISPROPER SERVICE AND REPAIR IS IMPORTANT TO THE SAFE ECONOMICAL AND RELIABLE...
Page 30: ...26 1 3 EXHAUST SYSTEM Figure 3 1...
Page 32: ...28 1 3...
Page 33: ...29 4 4 SECTION 4 FUEL SYSTEM AND CARBURETION FUEL TANK 30 CARBURETOR 32...
Page 34: ...30 4 4 FUEL TANK Figure 4 1...
Page 36: ...32 4 4 CARBURETOR Figure 4 2...
Page 38: ...34 4 4...
Page 40: ...36 4 5 GOVERNOR SYSTEM Figure 5 1...
Page 44: ...40 6 6 CYLINDER HEAD AND VALVES Figure 6 1...
Page 46: ...42 6 6...
Page 48: ...44 7 7 ELECTRIC STARTER Figure 7 1...
Page 50: ...46 7 7 REWIND STARTER Figure 7 2...
Page 52: ...48 7 7...
Page 54: ...50 4 8 LUBRICATION SYSTEM Figure 8 1...
Page 56: ...52 4 8...
Page 58: ...54 4 9 CYLINDER AND SUMP Figure 9 1...
Page 62: ...58 4 10 CRANKSHAFT Figure 10 1...
Page 64: ...60 4 10...
Page 66: ...62 4 11 PISTON RINGS AND CONNECTING ROD Figure 11 1...
Page 70: ...66 4 11...
Page 71: ...67 12 SECTION 12 ENGINE SPECIFICATIONS MODEL 090600 68 MODEL 100600 70 MODEL 100800 72...
Page 78: ...74 12...