Briggs & Stratton 6200 Watt Operator'S Manual Download Page 1

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Printed in U.S.A. Manual No. 197523GS Revision D (06/05/2007)

6200 Watt Portable Generator

Operator’s Manual

BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC

JEFFERSON, WISCONSIN, U.S.A.

Summary of Contents for 6200 Watt

Page 1: ...Printed in U S A Manual No 197523GS Revision D 06 05 2007 6200 Watt Portable Generator Operator s Manual BRIGGS STRATTON POWER PRODUCTS GROUP LLC JEFFERSON WISCONSIN U S A ...

Page 2: ...tor is designed and intended only for supplying electrical power for operating compatible electrical lighting appliances tools and motor loads and is not intended for any other purpose It is important that you read and understand these instructions thoroughly before attempting to start or operate this equipment Save these instructions for future reference This generator requires final assembly bef...

Page 3: ...d Controls 10 Cord Sets and Receptacles 11 Battery Float Charger 12 Operation 13 Starting the Engine 13 Connecting Electrical Loads 14 Stopping the Engine 14 Don t Overload Generator 15 Maintenance 16 Maintenance Schedule 16 Generator Maintenance 16 Battery Maintenance 17 Engine Maintenance 17 Storage 20 Troubleshooting 21 Warranties 22 Emissions Control System Warranty 22 Generator Owner Warranty...

Page 4: ... moderate injury NOTICE indicates a situation that could result in equipment damage Follow safety messages to avoid or reduce the risk of injury or death The manufacturer cannot possibly anticipate every possible circumstance that might involve a hazard The warnings in this manual and the tags and decals affixed to the unit are therefore not all inclusive If you use a procedure work method or oper...

Page 5: ... stop engine with electrical devices plugged in and turned on WARNING Fuel and its vapors are extremely flammable and explosive Fire or explosion can cause severe burns or death WHEN ADDING OR DRAINING FUEL Turn generator OFF and let it cool at least 2 minutes before removing fuel cap Loosen cap slowly to relieve pressure in tank Fill or drain fuel tank outdoors DO NOT overfill tank Allow space fo...

Page 6: ...wire where it cannot contact spark plug WHEN TESTING FOR ENGINE SPARK Use approved spark plug tester DO NOT check for spark with spark plug removed CAUTION Excessively high operating speeds increase risk of injury and damage to generator Excessively low speeds impose a heavy load DO NOT tamper with governed speed Generator supplies correct rated frequency and voltage when running at governed speed...

Page 7: ... 7 16 and 13 mm wrenches Socket wrench with 7 16 and 13 mm sockets Pliers Safety glasses Install the wheel kit as follows 1 Tip generator so that engine end is up 2 Slide axle A through both mounting brackets 3 Place a wheel B on each side as shown below 4 Place a washer C on axle and then place an e ring D in axle groove 5 Install e ring with pliers squeezing from top of e ring to bottom of axle ...

Page 8: ...authorized dealer for high altitude adjustment information Operation of the engine at altitudes below 2 500 feet 762 meters with the high altitude kit is not recommended Attach Negative Battery Cable Your unit is equipped with electric start capability but can be started manually If you choose not to use the electric start feature you do not need to connect the negative battery cable The sealed ba...

Page 9: ...t Place generator outdoors in an area that will not accumulate deadly exhaust gas DO NOT place generator where exhaust gas A could accumulate and enter inside or be drawn into a potentially occupied building Ensure exhaust gas is kept away from any windows doors ventilation intakes or other openings that can allow exhaust gas to collect in a confined area Prevailing winds and air currents should b...

Page 10: ...y having jurisdiction for grounding requirements in your area F Data Tag Provides model revision and serial number of generator Please have these readily available when calling for assistance G Spark Arrester Muffler Exhaust muffler lowers engine noise and is equipped with a spark arrester screen H Air Cleaner Protects engine by filtering dust and debris out of intake air J Choke Lever Used when s...

Page 11: ...quiring up to 6 200 watts of power 6 2 kW at 25 8 Amps for 240 Volts or two independent 120 Volt loads at 25 8 Amps each The outlet is protected by a push to reset circuit breaker 120 Volt AC 20 Amp Duplex Receptacles Both duplex receptacles are protected against overload by a push to reset circuit breaker Use each receptacle to operate 120 Volt AC single phase 60 Hz electrical loads requiring up ...

Page 12: ...rt switch Plug battery charger into a 120 Volt AC wall receptacle 2 Unplug charger from unit and wall outlet when generator is being started and while it is in operation 3 Keep this charger plugged in when generator is not in use to prolong battery life The charger has a built in float equalizer and will not overcharge the battery even when plugged in for an extended period of time IMPORTANT See B...

Page 13: ...lever to Half choke position until engine runs smoothly and then to Run position IMPORTANT If engine floods place choke lever in Run position and crank until engine starts NOTE If engine starts after 3 pulls but fails to run or if unit shuts down during operation make sure unit is on a level surface and check for proper oil level in crankcase This unit may be equipped with a low oil protection dev...

Page 14: ... ON 2 Let engine run at no load for several minutes to stabilize internal temperatures of engine and generator 3 Push engine rocker switch to Off position 4 Move fuel valve to Off position 14 BRIGGSandSTRATTON COM WARNING Backfire fire or engine damage could occur DO NOT stop engine by moving choke control to Choke position NOTICE Exceeding generators wattage amperage capacity can damage generator...

Page 15: ... to stabilize engine runs smoothly and attached device operates properly 4 Plug in and turn on the next load 5 Again permit the generator to stabilize 6 Repeat steps 4 and 5 for each additional load NEVER add more loads than the generator capacity Take special care to consider surge loads in generator capacity as described above Wattages listed are approximate only Check tool or appliance for actu...

Page 16: ...arranty Generator Maintenance Generator maintenance consists of keeping the unit clean and dry Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust dirt moisture or any corrosive vapors Cooling air slots in the generator must not become clogged with snow leaves or any other foreign material NOTE DO NOT use water or other liquids to clean generator Li...

Page 17: ... is at the point of overflowing at oil fill opening 4 Replace and tighten oil fill cap Adding Engine Oil 1 Make sure generator is on a level surface 2 Check oil level as described in Checking Oil Level 3 If needed slowly pour oil into oil fill opening to the point of overflowing at oil fill 4 Replace and tighten oil fill cap Changing Engine Oil Change the oil after the first 5 hours of operation C...

Page 18: ...de gap with wire feeler gauge and reset spark plug gap to recommended gap if necessary see Specifications 4 Replace spark plug if electrodes are pitted burned or porcelain is cracked Use the recommended replacement spark plug See Specifications 5 Install spark plug and tighten firmly Service Spark Arrester The engine exhaust muffler has a spark arrester screen Inspect and clean the screen every 10...

Page 19: ...from debris See Clean Debris Check Valve Clearance Regular valve clearance check and adjustment will improve performance and extend engine life This procedure cannot be done without partial engine disassembly and the use of special tools For this reason we recommend that you have an authorized service dealer check and adjust valve clearance at recommended intervals see Maintenance Schedule in the ...

Page 20: ...l with recommended grade See Changing Engine Oil Oil Cylinder Bore Remove spark plug and pour about 1 2 ounce 15 ml of clean engine oil into the cylinder Install spark plug and pull starter handle slowly to distribute oil Other Storage Tips 1 DO NOT store fuel from one season to another unless it has been treated as described in Long Term Storage Instructions 2 Replace fuel container if it starts ...

Page 21: ... 2 Fuel Valve is in Off position 3 Dirty air cleaner 4 Out of fuel 5 Stale fuel 6 Spark plug wire not connected to spark plug 7 Bad spark plug 8 Water in fuel 9 Flooded 10 Excessively rich fuel mixture 11 Intake valve stuck open or closed 12 Engine has lost compression 1 Set switch to On 2 Turn fuel valve to Open position 3 Clean or replace air cleaner 4 Fill fuel tank 5 Drain fuel tank and carbur...

Page 22: ...listed in your Operating and Maintenance Instructions B S recommends that you retain all your receipts covering maintenance on your small off road engine but B S cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the small off road engine owner you should however be aware that B S may deny you warranty coverage if your...

Page 23: ...e or repairs The owner is responsible for the performance of all required maintenance as defined in the B S Operator s Manual 6 Consequential Coverage Coverage hereunder shall extend to the failure of any engine components caused by the failure of any Warranted Part still under warranty Emission Information Engines that are certified to meet the California Air Resources Board CARB Tier 2 Emission ...

Page 24: ...nty repair and apologize to you for being inconvenienced Any Authorized Service Dealer may perform warranty repairs Most warranty repairs are handled routinely but sometimes requests for warranty service may not be appropriate For example warranty service would not apply if equipment damage occurred because of misuse lack of routine maintenance shipping handling warehousing or improper installatio...

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Page 26: ...of power equipment actual on site or net power This difference is due to a variety of factors including but not limited to accessories air cleaner exhaust charging cooling carburetor fuel pump etc application limitations ambient operating conditions temperature humidity altitude and engine to engine variability Due to manufacturing and capacity limitations Briggs Stratton may substitute an engine ...

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