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Bray 54 Series, Installation, Operation And Maintenance Manual

The Champion 54 Series is a high-performance product designed to exceed your expectations. Ensure optimal usage with our comprehensive Operating Instructions and Service Manual, available for free download from manualshive.com. This manual provides detailed guidance and troubleshooting tips, empowering you to make the most of your Champion 54 experience.

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Series 54 Proximity Sensors

Installation, Operation and Maintenance Manual

8 

|

 

BRAY.COM

3.2.2 - Adjustable Activator - Rack and Pinion Actuator

Size 63 to 128
NAMUR 30x80mm

Size 160 to 255
NAMUR 30x130mm

Kit No. 54063A-14800536

1

Capscrew

M6

30mm Long

2

Capscrew

#10-32 7/16” Long

1

1

2

Kit No. 54063A-14850536

1

Capscrew

M6

30mm Long

2

Capscrew

M5

12mm Long

Kit No. 54160A-14800536

1

Capscrew

M6

40mm Long

Not

applicable for

size 255

2

Capscrew

#10-32 7/16” Long

3

Countersunk screw

#10-32 1” Long

Kit No. 54160A-14850536

1

Capscrew

M6

40mm Long

2

Capscrew

#10-32 7/16” Long

3

Countersunk screw

M5

25mm Long

1

2

3

Summary of Contents for 54 Series

Page 1: ...BRAY COM SERIES 54 PROXIMITY SENSORS Installation Operation and Maintenance Manual ...

Page 2: ...FOR MORE INFORMATION ON THIS PRODUCT AND OTHER BRAY PRODUCTS PLEASE VISIT OUR WEBSITE bray com ...

Page 3: ...ounting 6 3 2 1 Fixed Activator Rack and Pinion Actuator 6 3 2 2 Adjustable Activator Rack and Pinion Actuator 8 3 2 3 Adjustable High Visibility Activator Rack and Pinion Actuator 10 3 2 4 Hazardous Location Proximity Sensor Kit Rack and Pinion Actuator 11 3 2 5 Scotch Yoke Actuator 12 3 3 Adjusting the Activator 14 3 4 Adjustable High Visibility Activator 14 4 0 Connections Operation 15 4 1 Sens...

Page 4: ...ormation from the Bray Distributor or Representative responsible for your area 1 2 Qualified Personnel A qualified person in terms of this document is one who is familiar with the installation commissioning and operation of the product and who has appropriate qualifications such as Is trained in the operation and maintenance of pneumatic pressure equipment and systems in accordance with establishe...

Page 5: ...equent drop and subtracting from the supply voltage yields the resulting voltage at the end of the series connection The user needs to ensure that the supply voltage is large enough so that the resulting voltage after all the drops is above the minimum operating voltage of the last S54 in the series connection Sensors located a great distance from the load require consideration as well as a genera...

Page 6: ...CONT EQ 57M3 12 540041 71104533 DC 3 Wire PNP Out 10 30 V DC 100 mA II I Made in Czech Republic valve PWR 4 L SII V V V V 3 2 1 5 6 4 3 5 I II II I SI L R IN D CO NT E Q 57 M 3 12 5 4 0 0 4 1 7 11 0 4 5 3 3 D C 3 W ir e P N P O u t 1 0 0 m A II I M ad e in Cz ec h Re pu bli c va lv e P W R 4 V V V V 3 2 1 5 6 4 3 5 I II II I L 540022 71104533 5 30V DC 100mA DC 2 Wire PNP NPN 3 4 L L L 1 L I II 2 I...

Page 7: ... 128 54063C 14850536 160 255 54160C 14850536 Note The Series 98 Scotch Yoke actuator will utilize activator PN 54063C 14850536 Adjustable Activator ForSensorsPN 540001 71104533 540013 71104533 540003 71104533 540015 71104533 540004 71104533 540041 71104533 540005 71104533 540043 71104533 Thread Type S92 93 Size Activator Kit PN Imperial 63 128 54063A 14800536 119 210 54160A 14800536 Metric 63 128 ...

Page 8: ...rew M5 55mm Long Discard unused hardware 1 2 3 Size 160 to 255 NAMUR 30x130mm Kit No 54119B 14850536 1 Capscrew M6 45mm Long 2 Capscrew 10 32 1 Long 3 Countersunk screw M5 35mm Long Discard unused hardware Kit No 54119B 14800536 1 Capscrew M6 45mm Long Not applicable for size 255 2 Capscrew 10 32 1 Long 3 Countersunk screw 10 32 1 5 Long 3 2 Mounting Mounting will vary based on the application in ...

Page 9: ...Long Discard unused hardware Size 119 to 128 NAMUR 30x80mm 1 2 Kit No 54119B 14800536 1 Capscrew M6 45mm Long 2 Capscrew 10 32 2 75 Long Kit No 54119B 14850536 1 Capscrew M6 45mm Long 2 Capscrew M5 70mm Long Discard unused hardware Size 160 to 255 NAMUR 30x130mm Kit No 54119B 14850536 1 Capscrew M6 45mm Long 2 Capscrew 10 32 1 5 Long 3 Countersunk screw M5 35mm Long Discard unused hardware 1 2 3 K...

Page 10: ...Kit No 54063A 14800536 1 Capscrew M6 30mm Long 2 Capscrew 10 32 7 16 Long 1 1 2 Kit No 54063A 14850536 1 Capscrew M6 30mm Long 2 Capscrew M5 12mm Long Kit No 54160A 14800536 1 Capscrew M6 40mm Long Not applicable for size 255 2 Capscrew 10 32 7 16 Long 3 Countersunk screw 10 32 1 Long Kit No 54160A 14850536 1 Capscrew M6 40mm Long 2 Capscrew 10 32 7 16 Long 3 Countersunk screw M5 25mm Long 1 2 3 ...

Page 11: ...No 54063A 14850536 1 Capscrew M6 30mm Long 2 Capscrew M5 15mm Long 3 2 2 Adjustable Activator Rack and Pinion Actuator continued 1 1 2 Size 160 to 255 NAMUR 30x130mm Kit No 54160A 14800536 1 Capscrew M6 40mm Long Not applicable for size 255 2 Capscrew 10 32 5 8 Long 3 Countersunk screw 10 32 1 Long Kit No 54160A 14850536 1 Capscrew M6 40mm Long 2 Capscrew 10 32 5 8 Long 3 Countersunk screw M5 25mm...

Page 12: ...rew M6 30mm Long 2 Capscrew M5 15mm Long 3 Capscrew M5 Captive 3 2 3 Adjustable High Visibility Activator Rack and Pinion Actuator 1 2 3 Size 160 to 255 NAMUR 30x130mm Kit No 54160C 14800536 1 Capscrew M6 40mm Long Not applicable for size 255 2 Capscrew 10 32 5 8 Long 3 Capscrew 10 32 Captive 4 Capscrew 10 32 5 8 Long Kit No 54160C 14850536 1 Capscrew M6 40mm Long 2 Capscrew M5 15mm Long 3 Capscre...

Page 13: ...or 1 2 3 Size 160 to 255 NAMUR 30x130mm Kit No 540102 12601536 1 Sensor 540102 71104533 Not applicable for size 255 2 Activator assembly 3 Protective cover Zone 2 22 4 Mounting plate assembly 5 Socket head capscrew 10 32X3 8 SS Kit No 540102 12651536 1 Sensor 540102 71104533 2 Activator assembly 3 Protective cover Zone 2 22 4 Mounting plate assembly 5 Socket head capscrew M5X0 8X10 SS 1 2 3 4 4 Ki...

Page 14: ...2 5 Scotch Yoke Actuator S98 mounting pattern matches rack and pinion size 63 Reference corresponding tables for mounting Thread Type S98 Activator Kit PN Metric All Sizes 54063B 14850536 Fixed Activator Thread Type S98 Activator Kit PN Metric All Sizes 54063A 14850536 Adjustable Activator ...

Page 15: ...aintenance Manual SERIES 54 PROXIMITY SENSORS 13 Thread Type S98 Activator Kit PN Metric All Sizes 54063C 14850536 Adjustable High Visibility Activator Thread Type S98 Activator Kit PN Metric All Sizes 540102 12650536 Hazardous Location Proximity Sensor Kit ...

Page 16: ...desired amount of travel is achieved a Use the incremental degree marks on the activator for reference 3 Ensure the yellow indicator is set to match the valve disc position 4 Tighten the allen head bolt 3 4 Adjustable High Visibility Activator 1 Remove the two activator cover bolts 2 Remove activator cover by pulling up and away from the actuator 3 Loosen center allen head bolt holding the activat...

Page 17: ...nd connections are found on the following sensors 540032 71104533 540013 71104533 540015 71104533 540102 71104533 included in Kit PN 540102 126xx536 In order to field wire these models follow these guidelines 1 Take the sensor cover off The cover should be kept on hand for reference 2 Wire the sensor as per the wiring diagram on the outside of the sensor cover or technical specification sheet 3 Cl...

Page 18: ...01 71104533 DC 3 wire PNP 540003 71104533 Intrinsically Safe 540013 71104533 Intrinsically Safe 540015 71104533 ASi Interface Out 540005 71104533 ASi Interface Out 540004 71104533 AC DC 540041 71104533 DC 3w wire PNP 540102 71104533 DC 2 Wire Hazardous Location Out Included in Kit PN 540102 126xx536 6 0 Required Tools 5 Hex key wrench 4 Hex key wrench 5 32 Hex key wrench Screw Driver Philips 3 16 ...

Page 19: ...Series 54 Proximity Sensors Installation Operation and Maintenance Manual SERIES 54 PROXIMITY SENSORS 17 ...

Page 20: ...c requirements and material selection for your intended application The right to change or modify product design or product without prior notice is reserved Patents issued and applied for worldwide Bray is a registered trademark of Bray International Inc 2020 Bray International Inc All rights reserved Series 54 IOM_8 2020 HEADQUARTERS Bray International Inc 13333 Westland East Blvd Houston Texas 7...

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