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Braun perfusor compact, Service Manual

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Braun perfusor compact Service Manual Download Page 42

Unit Elements 

4

 

4 -   4

  Perfusor® compact, 2.1 gb

Close Unit

1. Close unit in reverse order of opening.

Note

Do not squeeze motor cable.

Checks after repair

Procedural instructions 

(see "Procedural Instructions for

Inspection after Modifications via the Service Program"

➨

p. 3 - 13)

.

A calibration in the Service Program is to be carried out if a new
E-Module is installed or the drive is replaced 

(see "Service

Program" 

➨

p. 3 - 1)

.

Fig.: 4 - 3   A-Module board (from serial number 38101 on)

2.1

Summary of Contents for perfusor compact

Page 1: ...Perfusor compact Service Manual 0 10 3 1 0 Version 3 1 English...

Page 2: ...pact English 8713 9112 Languages of this Manual The Service Manual for this unit can be supplied in the following languages Designation Part No Service Manual Perfusor compact German 8713 9111 The com...

Page 3: ...cessories Page 1 3 Software Approved Software Versions Page 2 1 Version Display during Switch On Test Page 2 1 Extended Version Display during Switch On Test Page 2 1 Error Messages and Alarms Page 2...

Page 4: ...pection Page 5 2 Electrical Safety Page 5 5 Maintenance Page 6 1 Technical Safety Check TSC Page 7 1 Procedural Instructions on the TSC Visual Inspection Page 8 1 Functional Inspection Page 8 2 Pressu...

Page 5: ...the periods stated 6 MP BetreibV B Braun also recommends training on the Technical Safety Checks or to perform at least the steps indicated in the current version of the manual as the TSC requires tha...

Page 6: ...n service the technician has participated in a technical training course for the specific B Braun unit Quality Management B Braun is certified in accordance with DIN EN ISO 9001 and ISO 13485 This cer...

Page 7: ...e it is recommended that personnel wear cotton clothing and electrically conductive shoes to prevent electrostatic charge Spare Parts and Test Equipment Only use original spare parts from the manufact...

Page 8: ...e figure When the Service Manual is stored as pdf file these references are displayed green Click with the mouse button on a reference to jump to the corresponding source Menu commands are described a...

Page 9: ...ct your local B Braun subsidary International Technicians Intercompany Irene Marchel Fax 49 0 5661 75 38 57 e mail irene marchel bbraun com Service Hotline Martin Heusner Phone 49 0 56 61 71 35 25 Fax...

Page 10: ...Contact Persons 0 0 10 Perfusor compact 2 1 gb For your notes 2 1...

Page 11: ...e keyboard The syringes are changed semi automatically The function process and monitoring is microprocessor controlled The Perfusor compact has a long service life and is easy to service due to its m...

Page 12: ...erface 2 E Module as operating and control unit 3 Drive unit consisting of drive board with the complete sensor technology light barriers for syringe pre and end alarm syringe size recognition and mot...

Page 13: ...1 Perfusor compact 2 1 gb 1 3 Accessories Designation Ord No Unit connecting lead 200 240 V 3450 2718 Unit connecting lead 100 240 V 3450 5423 Pole clamp universal clamp rotating 3450 9054 Battery pac...

Page 14: ...System Overview 1 1 4 Perfusor compact 2 1 gb For your notes 2 1...

Page 15: ...after the other on screen 888 8 111 1 222 2 555 5 AA Reference to the instructions for use hard and soft ware group 3 The Perfusor compact switches over to normal operation Extended Version Display d...

Page 16: ...CMP condition 3 Rate of FP and CMP different 4 Different function mode 5 Different rate of delivery 6 Different target volume 7 Different step volume low 8 Different motor steps 19 State motor state 2...

Page 17: ...C H8 85 Bw difference between NEC H8 86 Md difference between NEC H8 90 Syringe state in Oper_Syr 91 Set syringe type 92 Consistency error 93 Difference between setting and display 94 Timer synchroniz...

Page 18: ...150 Different software versions 151 Double CRC error 153 Different states 154 Different rates 155 Different F mode 156 Different mode values 157 Different alarm recognition 158 Different alarm clearan...

Page 19: ...Plc_Down 208 No sync at Plc_On 209 CMP FP timer end sync error 220 Different phases busy 221 Different phases idle 222 Motor on at reverse steps 223 Too many pending steps 224 Motor current error 225...

Page 20: ...Software 2 2 6 Perfusor compact 2 1 gb For your notes 2 1...

Page 21: ...ustrations of each user interface and where the description contains differences Introduction The Service Program runs in a user friendly way on a PC All functions are easy to operate in the pulldown...

Page 22: ...s installed and the PC is connected to the Perfusor compact the following functions can be executed Drive calibration Reading loading pump data Displaying service values Displaying and changing parame...

Page 23: ...saved in this directory if no other directory is specified The directory name can be changed without any problems Note The system configuration of the PC is not changed when the Service Program was in...

Page 24: ...File Connect 2 Menu item EEPROM Read 3 Menu item File Save 4 Version 5 5004 Select menu item Modi Modification Data and menu item Syringe Syringe selection or Syringe types Note down parameters prior...

Page 25: ...Program contains the Default dat file with the factory settings of the unit These values can be adjusted via the Syringe or Modes menu if required Max delivery rate basal rate 99 9 ml h Bolus rate 80...

Page 26: ...accept any syringe after a service was carried out Is syringe selection set to free type but free type was not loaded Then Set syringe selection to table OPS or load corresponding syringe Problems und...

Page 27: ...on a freely selectable connected printer 3 Save F8 Saves the unit data e g on the hard disk Enter the user number 0 upon query 4 Configuration For selecting language and interface Also to select the...

Page 28: ...e Program and overwrites all previous settings Therefore settings which can be changed should be read out and noted down see Checklist after Operation of the Service Program p 3 18 Recalibrate the uni...

Page 29: ...s determined by pressure calibration 4 Overload check see Overload Check p 3 17 The dynamic pressure test is used to determine whether the unit was damaged after having been dropped due to a shock or...

Page 30: ...type Allows you to select all syringe types which are saved and can be loaded in the Perfusor compact OPS Defines that only OPS 50 ml and OPS 20 ml syringes can be used 2 Free type 20ml and Free type...

Page 31: ...necessary adapt the syringe selection e g when the selection was set to Free type but all free types were deleted Note Adapt the syringe table after all modifications have been carried out see Syringe...

Page 32: ...be carried out if the bolus rate was changed Constants Menu 1 Service interval Reads and resets the service interval timer When the time set has elapsed a service interval alarm is triggered when the...

Page 33: ...Acknowledge by starting again Now the unit delivers the maximum basal rate Bolus Rate if not blocked 1 Press the F1 key bolus rate The value displayed must correspond to the bolus rate set 2 Start bo...

Page 34: ...e down the current code for 20 ml and 50 ml syringes before starting the test Test for table or internal setting 1 Open holder then press keys 7 C X X F and 7 C Y Y F The syringe is accepted if an ala...

Page 35: ...of the 20 ml free type F and keys 7 C number of the 50 ml free type F syringe is accepted if an alarm is triggered then the syringe selection setting is not correct Test for OPS setting 6 Open holder...

Page 36: ...ommunication via menu item File Connect F1 2 After activities on the drive Transfer data via menu item EEPROM Read F3 from the unit to PC 3 After replacement of the E Module Call default data from the...

Page 37: ...Check unit according to the procedure instructions for inspection see Procedural Instructions for Inspection after Modifications via the Service Program p 3 13 Overload Check 1 Connect 50 ml OPS syrin...

Page 38: ...atic with off alarm at near empty alarm with power on test dynamic static with off alarm at near empty alarm with power on test Modes Sound of alarms Modes Sound of near empty alarms Syringes Syringe...

Page 39: ...022 is displayed upon startup Press the ON OFF button to delete the alarm 022 until the alarm symbol is no longer displayed If the alarm 105 is triggered afterwards switch the unit off Before startup...

Page 40: ...t for quick reference guide 5 screw split rivet for battery compartment cover 5 blind plug for syringe holder 5 countersunk screw M 3x10 5 flat head screw M 3x5 10 flat head screw M 3x6 5 board holder...

Page 41: ...E Module when disconnecting 4 Dismount both housing halves Always check A Module before replacing the board Other modules can only be exchanged without danger of consequential damage if there is no ov...

Page 42: ...ecks after repair Procedural instructions see Procedural Instructions for Inspection after Modifications via the Service Program p 3 13 A calibration in the Service Program is to be carried out if a n...

Page 43: ...1329 Spanish 3891 1337 Dutch 3891 1345 Italian 3891 1353 Portuguese 3891 1361 Norwegian 3891 1370 Finnish 3891 1388 Swedish 3891 1396 Czech 3891 1400 Turkish 3891 1418 Polish 3891 1426 Danish 3891 143...

Page 44: ...holder with pin punch 3 Remove screw 4 Pull off holder 5 Push spacer washer 0 8x4x3 2 on the shaft if the syringe is not recognized 6 Insert new syringe holder 7 Fit new screw not the old one and safe...

Page 45: ...the battery compartment cover does not get jammed Check for tight fit The battery compartment cover is also the holder plate for the pole fixation 4 6 Snap in Clip Designation Ord No Snap in clip and...

Page 46: ...and press MFC socket inwards 3 Pull off the N Module connector slightly pull out the A Module 4 Pull off connector on the E Module 5 Replace A Module and check snap in hook on the board 6 Assembly is...

Page 47: ...y compartment see Battery Compartment Cover p 4 7 2 Remove batteries 3 Connect unit to mains power and switch unit on 4 Disconnect from mains power for a short moment when the switch on test is finish...

Page 48: ...nnection cable 7 Insert new E Module at the side into the guide and position behind the holder Caution Do not damage the components 8 Push board in the guide to the right and insert a new board holder...

Page 49: ...embly is performed in reverse order Note Lay two wire cable with mains power connector behind bearing Connect mains power connector correctly to the A Module please see figure Do not squeeze the cable...

Page 50: ...lock 3450 9100 WARNING The drive consists of safety relevant parts FUNCTIONAL SAFETY JEOPARDIZED IF PARTIALLY REPLACED Always replace entire drive Exchange 1 Open unit see Open unit p 4 3 2 Move drive...

Page 51: ...able 10 Calibrate in Service Program see Unit Calibration p 3 16 4 14 Axial Positioner Designation Ord No Axial positioner 3450 6659 Exchange 1 Open unit see Open unit p 4 3 2 Move drive arm to middle...

Page 52: ...le and slide until stopper of the aluminum profile from the motor side CAUTION Cable layout according to figure 7 Press board against stopper when screwing down Tighten screws hand tight 8 Fix satelli...

Page 53: ...p 3 16 4 16 Drive Head Designation Ord No Drive head complete 3450 1720 Toggle 3450 1711 Exchange 1 Open toggle pull out drive head and close toggle again 2 Pierce tamper proof caps in drive head with...

Page 54: ...lug connector 8 Push drive head housing toward the unit 9 Pull jaws off the drive tube 10 Pull drive head housing together with clamp off the drive tube 11 Assembly is performed in reverse order Note...

Page 55: ...too hot as otherwise the housing is damaged b Clean adhesive position on new housing and stick type plate New type plates can only be ordered as spare parts if the old type plates are returned to B Br...

Page 56: ...Unit Elements 4 4 18 Perfusor compact 2 1 gb 2 1 For your notes...

Page 57: ...ead Syringe table quick reference guide Membrane keyboard Battery compartment cover battery compartment and contacts Unit feet MFC connector Holder for pole fixation side snap in mechanism Mains power...

Page 58: ...Inspection Mechanical Inspection 1 Check function of the holder for pole fixation 2 Check stacking function of the unit with respect to other units 3 Check function of the syringe holder with syringe...

Page 59: ...2 3 ml h key sequence 1 2 3 The pump delivers The delivery rate set must be displayed 5 Open lock Alarm by buzzer and positive locking sensor alarm Drive stops Lock must not engage in upper position 6...

Page 60: ...deliver at 96 0 ml h and switches off when the specified pressure is reached 9 Enter value in check list WARNING The calibration gauge can release suddenly when unlocked manually DANGER OF INJURY Do n...

Page 61: ...20 ml OPS syringe to 6 ml and insert syringe 6 Confirm syringe type 20 with F button 7 Press START button Pump delivers and triggers pre alarm at a volume of 5 ml 8 Bolus press buttons F and 1 simulta...

Page 62: ...Checks after Repair 5 5 6 Perfusor compact 2 1 gb 2 1 For your notes...

Page 63: ...b 6 1 6 6 Maintenance The unit is maintenance free A Technical Safety Check TSC is to be carried out every 24 months to check the operational capability of the Perfusor compact see Technical Safety Ch...

Page 64: ...Maintenance 6 6 2 Perfusor compact 2 1 gb For your notes 2 1...

Page 65: ...de snap in mechanism 2 Functional Inspection Switch on unit Compare with instructions for use LCD self test and audible alarm Compare set delivery rate and value displayed Check switching capability o...

Page 66: ...ort circuited mains inlet and plus pole in battery compartment top right 6 Accessories Enter MFC battery etc 7 Optional Rate limitation ml h Bolus rate limitation ml h Infusion line used for Technical...

Page 67: ...function with OPS 50 ml syringe Syringe holder axial positioner drive head clamp and push button sensor Membrane keyboard Check adhesion cleanliness and fit Battery compartment cover and battery cont...

Page 68: ...display if a syringe was not inserted 5 Insert current step gauge in the OPS 50 ml slot and close syringe holder The lock must engage automatically and the syringe symbol in the LC display must not fl...

Page 69: ...espond to the TSC values 2 Pump continues to deliver at 96 0 ml h and switches off when the specified pressure is reached 3 Enter value in check list 4 Set pressure stage 2 key sequence F 3 2 F START...

Page 70: ...Remove potentiometer calibration gauge c Insert max 50 ml potentiometer calibration gauges The 50 ml syringe symbol is displayed d Remove potentiometer calibration gauge Electrical Safety 1 Measure t...

Page 71: ...Procedural Instructions on the TSC 8 Perfusor compact 2 1 gb 8 5 Optional Enter rate limitation and bolus rate limitation in TSC 2 1...

Page 72: ...Procedural Instructions on the TSC 8 8 6 Perfusor compact 2 1 gb 2 1 For your notes...

Page 73: ...1703 Calibration gauge 6 6 80 N 0770 1535 Current step gauge 10 130 N 0770 1616 for TSC as option Potentiometer calibration gauge 20 ml 0770 1543 Potentiometer calibration gauge max 50 ml 0770 1624 MF...

Page 74: ...Test Equipment and Special Tools 9 9 2 Perfusor compact 2 1 gb For your notes 2 1...

Page 75: ...3891 1396 Czech 3891 1400 Turkish 3891 1418 Polish 3891 1426 Danish 3891 1434 Syringe holder complete 3450 6608 with screw and cap Unit feet 3450 6640 Battery compartment cover 3450 6632 Snap in clip...

Page 76: ...t pin lock 3450 9100 Axial positioner 3450 6659 Drive board 3450 6691 with main PCB and satellite boards for syringe size recognition and recognition of direction of rotation Drive head complete 3450...

Page 77: ...41 Safety hook 3450 8368 Plate 2 pcs 3450 2610 Connection cap D12 4 5 pcs 3477 4149 Bellows 5 pcs 3477 3274 Pressure spring 5 pcs 3477 4165 Universal Clamp Universal clamp complete not available any m...

Page 78: ...Spare Parts List 10 10 4 Perfusor compact 2 1 gb For your notes 2 1...

Page 79: ...006 Changes in this version Checking the pressure cut off during Bolus after repair Version 3 0 This Service Manual was approved by B Braun on 20 08 2009 Changes in this version New Windows based soft...

Page 80: ...Revision Documentation 11 11 2 Perfusor compact 2 1 gb 2 1...

Page 81: ...e 3 5 Version 3 0 Page 3 6 Version 3 0 Page 3 7 Version 3 0 Page 3 8 Version 3 0 Page 3 9 Version 3 0 Page 3 10 Version 3 0 Page 3 11 Version 3 0 Page 3 12 Version 3 0 Page 3 13 Version 2 1 Page 3 14...

Page 82: ...ersion 2 1 Page 8 3 Version 3 0 Page 8 4 Version 3 0 Page 8 5 Version 2 1 Page 8 6 Version 2 1 Chapter 9 Test Equipment and Special Tools Page 9 1 Version 2 1 Page 9 2 Version 2 1 Chapter 10 Spare Par...

Page 83: ...odule 4 10 End alarm 5 5 Error messages 2 2 F Function 1 2 Functional Inspection 5 2 8 2 H Housing bottom part 4 17 Housing upper part 4 11 L List of abbreviations 0 8 LS clip 4 9 N N Module 4 11 O Op...

Page 84: ...2 Perfusor compact 2 1 gb Syringe table 4 5 Syringes 8 4 T Technical Safety Checks 0 5 7 1 Test equipment 9 1 Trouble shooting 3 5 TSC 0 5 7 1 U Unit feet 4 6 V Version display 2 1 Visual Inspection...

Page 85: ......

Page 86: ...B Braun Melsungen AG Carl Braun Stra e 1 34209 Melsungen Germany Tel 49 0 5661 71 0 Fax 49 0 5661 71 4567 www bbraun de No 8713 9112 Version 3 1 Effective 14 03 2012...

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