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Page 6

K

MP916

0.010

Ω

.5%  R

103

103

321

V104

LCD MODULE

8.00M

L_DN

B_UP

L_OUT

L_UP

B_DN

L_IN

50# CAL

O_BAR

D14

J27

U

?

CYCLE

DIAG

U15

U1
1

U10

U2

J9

J1

1

J10

J17

J16

J14

J8

J5

J21

J19

J20

D9

D6

D8

D7

D13

D11

J39

J38

K7

K10

D12

D10

100  VHA

6C5

C12

220

 CFK

6C9

C18

100  VHA

6C5

C13

HAND-1

HAND-2

INT

J4

SVC   LIGHT

J24

J

23

3

1

4

2

103

R55

Y2

8.00M

Y2

R54

R57

R60

R61

R52

1002

R42

Lift_Out       Floor_SW 

R41

R40

R39

R27

R77

R53

R68

C10

V104

C5

C8

V104

C4

V104

C17

V104

C14

V104

C11

V104

J37

J

I

H

G

L

A

B

C

D

4    3    2    1

RL1

1

RL1

1

220

 35A

5Q6

220

 35A

5Q6

100419-001   REV 

HI

LO

GND

PWR

LIGHTS

ALARM

VALVE

PUMP

1002

1002

R31

1001

R30

C2

1001

R21

1001

R32

1001

R34

1001

R33

1001

R35

1001

R46

1001

R58

 332

R49

1002

R51

1002

R44

1001

R36

1001

R47

1001

R45

1001

R37

1001

1002

1002

1002

1002

1002

R70

1002

R72

D5

D4

D3

D2

  0 

R26

2400

R75

U5

1002

R29

2051

R76

J35

J47

J45

J15

C23

C19

1002

R64

1002

R62

1002

R78

1002

R48

1002

R69

2430

D16

D17

2430

2430

1002

1002

0 3 N 0 1

A

 1 0 5 T

C6

7 0 1 3 1

A

 1 0 5 T

J13

 SW_1     SW_0

J6

J36

J32

         MA

T

J40

U20

FL_CL

Bit_1

Bit_0

®

B-UP B-DN L-OUT L-IN

STOW

DOWN

UP

LCD Diagnostic Codes

Hand-held Pendant

 

LCD Display

Moving Out 
Of Cassette

Moving Up

From Stow

At Floor 

Level

Moving Down 

From Stow

Ground 

Level

Ground Level

OB Out

STLV SW 

 

 

 LOUT SW 

1

 FOUT SW 

 

 

1

 FLV 

SW 

 

 

 

1

  OBAR SW 

1                   1 

 

 *GND LVL 

 

 

 

  

 

 MAT 

SW 

 

= 1  when mat is activated.

 IBAR SW 

 

= 1  when inner roll stop is activated. 

 DO 

SW 

 

= 1 when door is full open or pin 3 and pin 4 are jumpered.

 

SBELT SW 

 = 1  when seat (handrail) belt is latched.

Stowed

* (NUVL855RM24 only)

 (

BEL ST SW for NUVL855RM24)

 (

HRBELT SW for NUVL855RM24)

V104

102

102

102

D7

D8

D5

D6

D3

D4

D

2

R31

cycle

C6

C

OBAR S 1

W

diag Button

NUVL Control Board

All basic functions (UP, 
DOWN and STOW) 
should show a value of 
1 when activated via a 
controlled input (Hand-
held Pendant, Magnetic, 
Remote Entry or 3rd Sta-
tion Controls). 

To change the LCD display from cycle count to diagnostic 
mode, press the “diag” button on the control board (see 
illustration at right).  When 

fi

nished, press button again to 

return to cycle count mode.  When all of the harnesses 
are correctly connected to the control board, the values 
shown in the chart below will display when the correspond-
ing action is taken. “1” will appear to the right of the switch 
or sensor name on the LCD module when activated as 
shown.  If any other value appears on the LCD screen 
during the speci

fi

c diagnostic procedure, verify that the 

correct harness is properly connected to both the control 
board and the associated lift harness.  Repeat the harness 
diagnostic procedure.  If an incorrect value is still present 
after checking the harness and connections, contact The 
Braun Corporation Product Support Department. 

Summary of Contents for Under-Vehicle Lift A1 Series

Page 1: ...NUVL855RM24 NUVL855RM24 Public Use Wheelchair Lifts A1 Series A1 Service Manual for 34807 Rev C May 2012 www braunlift com DOT Public Use Lift DOT Public Use Lift DOT Public Use Lift verifies that thi...

Page 2: ...tion card Record the information in the space provided or document on a copy This information must be provided when ling a warranty claim or ordering parts Warranty and Registration Instructions Immed...

Page 3: ...nts 7 11 Lubrication Diagram 12 Maintenance and Lubrication Schedule 13 15 Troubleshooting Diagnosis Chart 16 19 Lift Wiring Schematic 19A 20A Contact Removal 19B Hydraulics Hydraulic Parts List 20B H...

Page 4: ...ft handr ail latch handl es deplo y handr ails up to vertic al positi on and lower latch handl es fully 3 Lift outer barrie r to vertic al positi on 4 Latch handr ail belt 5 Press UP switc h until pla...

Page 5: ...ed fully inside yellow bound aries Wheel chair brakes must be locked Inner roll stop and outer barrie r must be up Failur e to follow these rules may result in seriou s bodily injury and or prope rty...

Page 6: ...on wires going out to lights A visual and audible warning will activate if the threshold area is occupied when the platform is at least 1 below floor level 1 Make sure connectors to threshold mat are...

Page 7: ...side jam nut to eliminate visible chain sag but do not overtighten 5 Lock jam nuts together Unlock and push the manual cable in fully Lock release cable Move the platform in and out until platform cha...

Page 8: ...TLV SW 1 1 LOUT SW 1 FOUT SW 1 1 1 1 1 FLV SW 1 OBAR SW 1 1 1 1 1 1 GND LVL 1 1 MAT SW 1 when mat is activated IBAR SW 1 when inner roll stop is activated DO SW 1 when door is full open or pin 3 and p...

Page 9: ...adjust ment may result in lift damage Achieving proper floor level posi tioning of the platform and inner roll stop requires a combination of Floor Level switch adjustment and inner roll stop cam adju...

Page 10: ...ot rest solidly on ve hicle floor or the angle is more than 7 open the hand pump valve turn counterclockwise to lower platform slightly 1 4 to 1 2 Close valve See Figure A 5 Reset the floor level swit...

Page 11: ...ivated cam depresses switch Tighten the clamp securing the cam 8 Using the control pendant check floor level position by lowering the platform to stow level and then pressing the UP but ton until the...

Page 12: ...block resulting in damage to the cam follower bearing the cam and or other components F Floor Level and Inboard Locator Adjustments Usable Platform Length Inner Roll Stop Linkage Rod G H 1 1 2 Minimu...

Page 13: ...position turn the sensor activation bolt clockwise until alarm is not activated See Photo J The optimum setting for the inner roll stop occupied sensor adjustment nut is to have just enough pressure t...

Page 14: ...unfold s to floor level TO UNLO AD PASS ENGE R 1 Load passe nger onto platfo rm and lock whee lchair brake s 2 Press DOWN switc h until platfo rm stops 3 Close bus door fully 4 Press DOWN switc h unt...

Page 15: ...500 cycles maintenance pro cedures These intervals are a general guideline for scheduling mainte nance procedures and will vary according to lift use and conditions Lifts exposed to severe condi tions...

Page 16: ...low off platform also Deploy lift remove inboard and outboard lower pans and clean housing tracks Check drive chain tensioner jam nuts and con necting link for securement and or misalignment Inspect d...

Page 17: ...spect eccentric shaft pins bearing mounting screw washers and securement hardware for wear or damage positive securement and proper operation Inspect torque tube cams for securement wear or damage Ins...

Page 18: ...asure 7 8 from the bottom of fill tube to locate fluid level 3 11 Up Solenoid 3 12 Bad power and ground 3 00 PUMP DOES NOT RUN WITH OVERRIDE SWITCH OR HAND HELD PENDANT Check for power on pump black w...

Page 19: ...veral times Troubleshooting Diagnosis Chart 6 00 LIFT WILL GO DOWN WITH OVERRIDE SWITCH BUT NOT WITH HAND HELD PENDANT 6 11 Full Out switch out of adjustment or defective 6 12 SW0 and or Door Full Clo...

Page 20: ...Calibration on page 5 Latch handrail belt Check connectors F1 F2 N1 and N2 11 00 BARRIER OPERATES WITH OVER RIDE SWITCH BUT WILL NOT GO DOWN WITH HAND HELD PENDANT 11 11 Faulty Pressure Transducer 11...

Page 21: ...N1 G1 E1 F1 D1 H2 J2 L2 N2 M1 M2 G2 75960NA NOT USED NOT USED A B C BK IN RD OUT STOW GND SENS A B C A B C RD GN OR BU BK WH 1 2 3 4 5 6 GN BK OR BK BU BK BK WH WH BK RD BK 7 8 9 10 11 12 1 2 3 4 5 6...

Page 22: ...g Hydraulic Quick Connect x 1 4 Female NPT 87614 22 1 Nipple Hydraulic Quick Connect x 1 4 Female NPT 87615 23 1 Elbow 90 1 4 NPT Street 10114 24 1 Nut 9 16 18 Hex Jam 83077 25 1 Fitting Assembly Bulk...

Page 23: ...raulic Diagram 34 28 29 30 32 35 35 31 26 18 25 33 33 19 21 22 23 24 17 34 27 28 29 Front Cylinder Rear Cylinder 14 1 2 3 6 5 4 16 9 10 11 15 7 12 8 11 13 36 37 38 17 Arrow must face pump Arrow must f...

Page 24: ...SOLENOID 73907A 1 29 30 JUMPER ASSY 12GA X 4 73943A 1 31 ADAPTER 1 4M TO 7 16M JIC 37 10130 2 32 HOSE ASSY 202 1 4 DIA 32785A 202 1 33 COUPLING HYDRAULIC QUICK1 4NPT 87614 1 34 FITTING 90 DEG 1 8PX1...

Page 25: ...Page 23 Pump Module Diagram 30 52 30 6 42 38 39 31 29 28 41 35 9 2 11 4 50 43 44 24 27 12 16 46 40 25 47 47 53 45 1 18 26 21 20 22 23 55 19 14 13 10 15 36 37 33 32 34 3 8 7 48 54 49 53 5 51 17...

Page 26: ...W 1 4 20 X 1 1 2 WSHER HD TYP F 4 24750 14 32 82755 SCREW 10 32 X 3 8 PHP ZP THD CUT HOUSING WMT 855RM 22 1 75101RMNW PART NO QTY ITEM DESCRIPTION CHAIN RELEASE ASSY 24 23 1 73760A CAM REAR BARRIER FO...

Page 27: ...Assembly 20 37 16 27 5 5 40 38 23 38 27 39 2 14 8 4 25 39 15 15 22 17 19 31 14 42 42 42 27 14 14 14 9 36 14 14 18 14 14 14 14 14 14 14 30 14 41 41 41 38 40 13 13 7 21 12 6 3 28 35 40 27 40 12 34 1 40...

Page 28: ...PIN 4 25 31137 4 29515 BEARING 75 ID X 625 LG 12DU10 COVER IDLER ARM WIRING 75742 1 26 PIN CYLINDER ROD MOUNTING BLACK OXIDE 2 29 75701N CYLINDER ASSEMBLY FRONT NUVL855CFST 1 30 75801CFNA 27 26948 5...

Page 29: ...12 2 17 23 24 14 21 40 42 2 28 20 14 54 54 54 36 15 46 4 21 49 34 32 33 53 2 22 46 43 46 51 13 1 12 38 35 19 15 15 16 2 12 17 18 22 48 24 30 5 49 48 47 12 8 27 44 48 45 48 49 47 47 15 6 18 6 45 9 52 5...

Page 30: ...AR BARRIER SLIDER 74408CN 1 32 26 SCREW 5 16 24 X 1 1 2 FHSC SS 2 29 28006 30 27 33197A 1 ASSY SWITCH NUVL INBOARD BARRIER BLOCK NYLON SLIDER INSIDE 22 1 74410 BLOCK NYLON SLIDER OUTSIDE 24 23 1 74409...

Page 31: ...pages 30 32 for other platform assembly breakdowns 33 10 17 42 21 13 36 26 34 3 12 11 43 5 4 13 6 2 35 8 22 23 32 15 20 45 40 41 38 39 7 1 28 13 14 37 29 13 27 9 9 4 14 18 25 46 6 28 16 16 44 30 19 19...

Page 32: ...EASE 8 1 32881 SCREW 3 8 X 1 2 SHLD SKT HD X 3 8 16 SS 9 1 11390 RING CLEVIS PIN 15 16 10 1 84382 CLIP HAIRPIN 5 16 DIA SHAFT 73335 1 SPRING LOWER CLOSURE TORSION 9 4 1 6 4 8 7 2 10 5 3 HINGE WMT REAR...

Page 33: ...WG NOTES 1 THREAD ITEM 16 INTO ITEM 12 UNTIL THERE IS 5 16 BETWEEN HANDRAIL AND HEAD OF BOLT 2 USE LOCTITE RED 271 B C 11522 1 ON ALL FASTENERS 3 CABLE TIE SAFETY BELT WIRE TO SAME SIDE THAT BELT IS M...

Page 34: ...WASHER 5 ID X 1 003 OD X 057 067 THK PTFE 1 82348 BOLT 5 16 24 X 1 SKT BTN PLTD 2 2 29942 BOLT 3 8 16 X 1 2 FLBHSCS 6G8 PATCH 84384 1 ROD END 5 16 24 MALE 2 3 1 4 7 WASHER 507 ID 1 OD X 025 15328 8 4...

Page 35: ...lity to complete any work and to make parts and design changes from time to time without notice to anyone Braun reserves the right to make changes in the design or material of its products without inc...

Page 36: ...any material component or part of the product that is warranted by another entity Note the written warranty provided by the manufacturer of the material component or part LV WKH GLUHFW UHVSRQVLELOLW R...

Page 37: ...6RPH VWDWHV GR QRW DOORZ D UHGXFWLRQ in the statute of limitations so this reduction may not apply to you WARRANTY REGISTRATION and MISCELLANEOUS Your warranty registration records should be complete...

Page 38: ...Page 36 NOTES This page intentionally left blank...

Page 39: ...Over 300 Braun Dealers Worldwide Providing Access to the World Providing Access to the World International Corporate Hdqrs P O Box 310 Winamac IN 46996 USA 1 800 THE LIFT 574 946 6153 FAX 574 946 4670...

Page 40: ...d on the latest product information available at the time of publication The Braun Corporation reserves the right to make changes at any time without notice 34807 Rev C May 2012 34807 Rev C May 2012 S...

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