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Adjustments and Calibration

Adjustment Procedures

Lift Out Switch:

  The Lift Out Switch stops inward 

travel of the carriage/platform during Stow function 
(activated by the housing-mounted Lift Out Cam).  
Move cam in to increase inward travel.  Move cam out 
to decrease inward travel.

Full Out Switch:

  The Full Out Switch stops outward 

travel of the carriage/platform during Deploy (Up/Down) 
functions (activated by the housing-mounted Full Out 
Cam).  Move cam in to decrease outward travel.  Move 
cam out to increase outward travel.  Carriage rollers 
must be inside housing a minimum 1/2".  The platform 
will not raise or lower until this switch is activated.  

Floor Level Switch:

  See page 7 for procedures.

Inner Roll Stop Occupied Sensor:

  See page 11 for 

procedures.

Below Stow Switch:

  The Below Stow Switch controls 

the height of the carriage/platform before it moves in-
ward during the Stow function (activated by the torque 
tube-mounted Below Stow Cam).  Rotate the cam in 
to decrease platform height.  Rotate the cam out to in-
crease platform height.  Adjust cam so lifting arms are 
aligned.  View the platform position in the housing.  

Barrier Down Switch:

  This platform-mounted switch 

prohibits the platform from raising unless the outer 
barrier is in the full up position.  The Up function is 
prohibited if the outer barrier detent pin is not fully 
engaged also. 

Switch 0:

 

 The switch (activated by the torque tube-

mounted Switch 0 cam) interrupts downward travel of 
the platform during the Down function.  This allows the 
vehicle door to be closed during the remaining unload-
ing procedures.  After the door is closed, downward 
travel can be restarted.  Rotate the cam in to lower the 
height of the stopping position.  Rotate the cam out to 
raise the height of the stopping position.

Switch 1:

  This switch (activated by the torque tube-

mounted Switch 1 cam) interrupts upward travel of 
the platform during the UP function.  This allows the 
vehicle door to remain closed until the lift approaches 

fl

oor level.  After the door is opened, upward travel can 

be restarted.  Rotate the cam in to lower the height of 
the stopping position.  Rotate the cam out to raise the 
height of the stopping position.

 

Drive Chain Adjustment

In event the drive chain sags 1/2" or more, adjust ten-
sion as detailed.  Tighten to eliminate visible sag but do 
not overtighten.

1.  Unlock and pull the manual release cable and lock
     in the released position.
2.  Manually extend platform carriage 2/3 full out. 
3.  Remove adjustment bolt (tensioner) access cover.  
4.  Use deep well socket (long key sleeve) to loosen 

outside jam nut.  Tighten inside jam nut to eliminate 
visible chain sag but do not overtighten.

5.  Lock jam nuts together.  Unlock and push the manual 

cable in fully.  Lock release cable.  Move the platform 
in and out until platform chain release assembly 
engages chain. 

Carriage Ride Height Adjustment

The carriage horizontal arms move (roll) in and out of 
the housing tracks on roller bearings.  Following instal-
lation or extensive lift operation, clearance between 
horizontal arms and tracks may diminish.  The eccentric 
shaft mounting plate allows height adjustment.  

Remove eccentric plate mounting screw.  Using screw-
driver or small rod, rotate the shaft clockwise to increase 
carriage height.  Rotate the shaft counterclockwise to 
decrease carriage height.  Reinstall mounting screw in 
nearest retainer hole.  Adjust left and right side eccen-
tric shafts (screw positions may vary from side to side).  
Adjust height such that horizontal arms do not contact 
top or bottom of tracks (align center). 

Calibration Procedures

Platform Sense Calibration

1. Place 20 lbs. in the center of the platform.
2. Press UP button on the hand-held pendant to raise 

the platform a minimum of 3" above stow level. 

3. Press and hold 50# CAL button on control board.  

While pressing the 50# CAL button, press and hold 
the STOW button on the hand-held pendant.  The 
platform will lower to stow level, raise slightly, lower to 
stow level, and begin inward travel.  Release the 50# 
CAL button when the platform begins moving inward.  
The platform sensing is now calibrated. 

4.  After calibration, the LCD screen should read “PF 

OCCUPIED” when 50 lbs., or more, are present on 
the platform.  If 50 lbs. does not activate the “platform 
occupied” signal readout, recalibrate with less weight 
to lower the “occupied” setting or more weight to 
increase the “occupied” setting.  

Ground Sense Calibration

1. Press hand-held pendant DOWN switch to lower plat-

form fully to ground level.

2. While continuing to press the pendant DOWN switch, 

press and then release the control board O_BAR/
GROUND LVL  button.

3. Release the pendant DOWN switch.  Ground level 

sensing is now calibrated.

4. After calibration, the outer barrier should not unfold 

(down) until the platform is fully on the ground.

Outer Barrier Occupied Calibration

1. Press hand-held pendant DOWN switch to lower plat-

form fully to ground level.

2. Once outer barrier is fully unfolded (ramp position), 

release the pendant DOWN switch.

3. Press and hold the control board O_BAR/GROUND 

LVL  button.  While holding O_BAR/GROUND 
LVL button, press hand-held pendant UP switch to 
raise the outer barrier.  Be sure to release O_BAR/
GROUND LVL button when outer barrier reaches ap-
proximately half full up (vertical) position. 

4. After calibration, the LCD screen should read “OUT-

BAR OCCUPIED” whenever there is weight present 
on the outer barrier.

Summary of Contents for Under-Vehicle Lift A1 Series

Page 1: ...NUVL855RM24 NUVL855RM24 Public Use Wheelchair Lifts A1 Series A1 Service Manual for 34807 Rev C May 2012 www braunlift com DOT Public Use Lift DOT Public Use Lift DOT Public Use Lift verifies that thi...

Page 2: ...tion card Record the information in the space provided or document on a copy This information must be provided when ling a warranty claim or ordering parts Warranty and Registration Instructions Immed...

Page 3: ...nts 7 11 Lubrication Diagram 12 Maintenance and Lubrication Schedule 13 15 Troubleshooting Diagnosis Chart 16 19 Lift Wiring Schematic 19A 20A Contact Removal 19B Hydraulics Hydraulic Parts List 20B H...

Page 4: ...ft handr ail latch handl es deplo y handr ails up to vertic al positi on and lower latch handl es fully 3 Lift outer barrie r to vertic al positi on 4 Latch handr ail belt 5 Press UP switc h until pla...

Page 5: ...ed fully inside yellow bound aries Wheel chair brakes must be locked Inner roll stop and outer barrie r must be up Failur e to follow these rules may result in seriou s bodily injury and or prope rty...

Page 6: ...on wires going out to lights A visual and audible warning will activate if the threshold area is occupied when the platform is at least 1 below floor level 1 Make sure connectors to threshold mat are...

Page 7: ...side jam nut to eliminate visible chain sag but do not overtighten 5 Lock jam nuts together Unlock and push the manual cable in fully Lock release cable Move the platform in and out until platform cha...

Page 8: ...TLV SW 1 1 LOUT SW 1 FOUT SW 1 1 1 1 1 FLV SW 1 OBAR SW 1 1 1 1 1 1 GND LVL 1 1 MAT SW 1 when mat is activated IBAR SW 1 when inner roll stop is activated DO SW 1 when door is full open or pin 3 and p...

Page 9: ...adjust ment may result in lift damage Achieving proper floor level posi tioning of the platform and inner roll stop requires a combination of Floor Level switch adjustment and inner roll stop cam adju...

Page 10: ...ot rest solidly on ve hicle floor or the angle is more than 7 open the hand pump valve turn counterclockwise to lower platform slightly 1 4 to 1 2 Close valve See Figure A 5 Reset the floor level swit...

Page 11: ...ivated cam depresses switch Tighten the clamp securing the cam 8 Using the control pendant check floor level position by lowering the platform to stow level and then pressing the UP but ton until the...

Page 12: ...block resulting in damage to the cam follower bearing the cam and or other components F Floor Level and Inboard Locator Adjustments Usable Platform Length Inner Roll Stop Linkage Rod G H 1 1 2 Minimu...

Page 13: ...position turn the sensor activation bolt clockwise until alarm is not activated See Photo J The optimum setting for the inner roll stop occupied sensor adjustment nut is to have just enough pressure t...

Page 14: ...unfold s to floor level TO UNLO AD PASS ENGE R 1 Load passe nger onto platfo rm and lock whee lchair brake s 2 Press DOWN switc h until platfo rm stops 3 Close bus door fully 4 Press DOWN switc h unt...

Page 15: ...500 cycles maintenance pro cedures These intervals are a general guideline for scheduling mainte nance procedures and will vary according to lift use and conditions Lifts exposed to severe condi tions...

Page 16: ...low off platform also Deploy lift remove inboard and outboard lower pans and clean housing tracks Check drive chain tensioner jam nuts and con necting link for securement and or misalignment Inspect d...

Page 17: ...spect eccentric shaft pins bearing mounting screw washers and securement hardware for wear or damage positive securement and proper operation Inspect torque tube cams for securement wear or damage Ins...

Page 18: ...asure 7 8 from the bottom of fill tube to locate fluid level 3 11 Up Solenoid 3 12 Bad power and ground 3 00 PUMP DOES NOT RUN WITH OVERRIDE SWITCH OR HAND HELD PENDANT Check for power on pump black w...

Page 19: ...veral times Troubleshooting Diagnosis Chart 6 00 LIFT WILL GO DOWN WITH OVERRIDE SWITCH BUT NOT WITH HAND HELD PENDANT 6 11 Full Out switch out of adjustment or defective 6 12 SW0 and or Door Full Clo...

Page 20: ...Calibration on page 5 Latch handrail belt Check connectors F1 F2 N1 and N2 11 00 BARRIER OPERATES WITH OVER RIDE SWITCH BUT WILL NOT GO DOWN WITH HAND HELD PENDANT 11 11 Faulty Pressure Transducer 11...

Page 21: ...N1 G1 E1 F1 D1 H2 J2 L2 N2 M1 M2 G2 75960NA NOT USED NOT USED A B C BK IN RD OUT STOW GND SENS A B C A B C RD GN OR BU BK WH 1 2 3 4 5 6 GN BK OR BK BU BK BK WH WH BK RD BK 7 8 9 10 11 12 1 2 3 4 5 6...

Page 22: ...g Hydraulic Quick Connect x 1 4 Female NPT 87614 22 1 Nipple Hydraulic Quick Connect x 1 4 Female NPT 87615 23 1 Elbow 90 1 4 NPT Street 10114 24 1 Nut 9 16 18 Hex Jam 83077 25 1 Fitting Assembly Bulk...

Page 23: ...raulic Diagram 34 28 29 30 32 35 35 31 26 18 25 33 33 19 21 22 23 24 17 34 27 28 29 Front Cylinder Rear Cylinder 14 1 2 3 6 5 4 16 9 10 11 15 7 12 8 11 13 36 37 38 17 Arrow must face pump Arrow must f...

Page 24: ...SOLENOID 73907A 1 29 30 JUMPER ASSY 12GA X 4 73943A 1 31 ADAPTER 1 4M TO 7 16M JIC 37 10130 2 32 HOSE ASSY 202 1 4 DIA 32785A 202 1 33 COUPLING HYDRAULIC QUICK1 4NPT 87614 1 34 FITTING 90 DEG 1 8PX1...

Page 25: ...Page 23 Pump Module Diagram 30 52 30 6 42 38 39 31 29 28 41 35 9 2 11 4 50 43 44 24 27 12 16 46 40 25 47 47 53 45 1 18 26 21 20 22 23 55 19 14 13 10 15 36 37 33 32 34 3 8 7 48 54 49 53 5 51 17...

Page 26: ...W 1 4 20 X 1 1 2 WSHER HD TYP F 4 24750 14 32 82755 SCREW 10 32 X 3 8 PHP ZP THD CUT HOUSING WMT 855RM 22 1 75101RMNW PART NO QTY ITEM DESCRIPTION CHAIN RELEASE ASSY 24 23 1 73760A CAM REAR BARRIER FO...

Page 27: ...Assembly 20 37 16 27 5 5 40 38 23 38 27 39 2 14 8 4 25 39 15 15 22 17 19 31 14 42 42 42 27 14 14 14 9 36 14 14 18 14 14 14 14 14 14 14 30 14 41 41 41 38 40 13 13 7 21 12 6 3 28 35 40 27 40 12 34 1 40...

Page 28: ...PIN 4 25 31137 4 29515 BEARING 75 ID X 625 LG 12DU10 COVER IDLER ARM WIRING 75742 1 26 PIN CYLINDER ROD MOUNTING BLACK OXIDE 2 29 75701N CYLINDER ASSEMBLY FRONT NUVL855CFST 1 30 75801CFNA 27 26948 5...

Page 29: ...12 2 17 23 24 14 21 40 42 2 28 20 14 54 54 54 36 15 46 4 21 49 34 32 33 53 2 22 46 43 46 51 13 1 12 38 35 19 15 15 16 2 12 17 18 22 48 24 30 5 49 48 47 12 8 27 44 48 45 48 49 47 47 15 6 18 6 45 9 52 5...

Page 30: ...AR BARRIER SLIDER 74408CN 1 32 26 SCREW 5 16 24 X 1 1 2 FHSC SS 2 29 28006 30 27 33197A 1 ASSY SWITCH NUVL INBOARD BARRIER BLOCK NYLON SLIDER INSIDE 22 1 74410 BLOCK NYLON SLIDER OUTSIDE 24 23 1 74409...

Page 31: ...pages 30 32 for other platform assembly breakdowns 33 10 17 42 21 13 36 26 34 3 12 11 43 5 4 13 6 2 35 8 22 23 32 15 20 45 40 41 38 39 7 1 28 13 14 37 29 13 27 9 9 4 14 18 25 46 6 28 16 16 44 30 19 19...

Page 32: ...EASE 8 1 32881 SCREW 3 8 X 1 2 SHLD SKT HD X 3 8 16 SS 9 1 11390 RING CLEVIS PIN 15 16 10 1 84382 CLIP HAIRPIN 5 16 DIA SHAFT 73335 1 SPRING LOWER CLOSURE TORSION 9 4 1 6 4 8 7 2 10 5 3 HINGE WMT REAR...

Page 33: ...WG NOTES 1 THREAD ITEM 16 INTO ITEM 12 UNTIL THERE IS 5 16 BETWEEN HANDRAIL AND HEAD OF BOLT 2 USE LOCTITE RED 271 B C 11522 1 ON ALL FASTENERS 3 CABLE TIE SAFETY BELT WIRE TO SAME SIDE THAT BELT IS M...

Page 34: ...WASHER 5 ID X 1 003 OD X 057 067 THK PTFE 1 82348 BOLT 5 16 24 X 1 SKT BTN PLTD 2 2 29942 BOLT 3 8 16 X 1 2 FLBHSCS 6G8 PATCH 84384 1 ROD END 5 16 24 MALE 2 3 1 4 7 WASHER 507 ID 1 OD X 025 15328 8 4...

Page 35: ...lity to complete any work and to make parts and design changes from time to time without notice to anyone Braun reserves the right to make changes in the design or material of its products without inc...

Page 36: ...any material component or part of the product that is warranted by another entity Note the written warranty provided by the manufacturer of the material component or part LV WKH GLUHFW UHVSRQVLELOLW R...

Page 37: ...6RPH VWDWHV GR QRW DOORZ D UHGXFWLRQ in the statute of limitations so this reduction may not apply to you WARRANTY REGISTRATION and MISCELLANEOUS Your warranty registration records should be complete...

Page 38: ...Page 36 NOTES This page intentionally left blank...

Page 39: ...Over 300 Braun Dealers Worldwide Providing Access to the World Providing Access to the World International Corporate Hdqrs P O Box 310 Winamac IN 46996 USA 1 800 THE LIFT 574 946 6153 FAX 574 946 4670...

Page 40: ...d on the latest product information available at the time of publication The Braun Corporation reserves the right to make changes at any time without notice 34807 Rev C May 2012 34807 Rev C May 2012 S...

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