Braun Corporation Under-Vehicle Lift A1 Series Service Manual Download Page 28

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Page 26

Exploded Views and Parts Lists

Carriage Assembly Parts List

BEARING OUTER RACE ASSEMBLY

75230RMA

CARRIAGE WELDMENT

75201RMNW

BEARING TRACK ROLLER 20X52

84305

75801RFNA

NUT 1/4-20 NYLOCK FULL SS

83070

SCREW 1/4-20 X 2 3/4 SER HEX

82759

82758

SCREW 5/16 X 2 SHLD SKT HD 1/4-20 SS

CYLINDER ASSEMBLY - REAR

73230W

75248

SHAFT BEARING WMT-UVL600

BEARING-SCISSOR ARM PIN

82773

84377

E CLIP-3/4 BOWED .580 GROOVE

SCREW-1/4-20 X 1/4 PAN HEAD NYLON

73780A24

DRIVE MOTOR SPROCKET ASSY UVL

84004

BEARING-1 5/8 OD X 3/4 ID

82761

SCREW-1/4-20 X 3/8 SER HEX

73748

WASHER-FRONT SCISSOR ARM

75700N

PIN-CYLINDER ROD MOUNTING/LONG/BLK OXIDE

73706

ROLLER IDLER NYLON CHAIN

PLUG 1 1/2" X 11" GAUGE TUBE

81582

WASHER- .281" ID X .625 OD X .055 TK/ZP

83511

E CLIP-3/4 .580 GROOVE DIA

84376

73233W

SHAFT ECCENTRIC BEARING WMT

WASHER-.758ID X 1.245 OD X .06

25141

PART NO.

QTY.

ITEM

DESCRIPTION

NUT-9/16-18 HEX JAM ZP

31176

WASHER-UVL CYLINDER ROD PIN

31137

29515

BEARING-.75 ID X .625 LG-12DU10

COVER-IDLER ARM WIRING

75742

PIN-CYLINDER ROD MOUNTING/BLACK OXIDE

75701N

CYLINDER ASSEMBLY-FRONT-NUVL855CFST

75801CFNA

26948

CLAMP-CABLE NYLON 5/16

84396

CLAMP-1/4 ID NYLON LOOP BLK

82755

SCREW-10-32 X 3/8 PHP ZP THD CUT

SCREW-5/16-18 X 1 1/2" SET

26647

PULLEY-SPRING TENSIONER

75749N

BRACKET-PULLEY SPRING TENSION

75748

83064

COVER-LIFT ARM WIRING

75741

COVER-PULLEY SPRING TENSIONER

75740RN

26367

SPRING-.5 OD X 5 X .063 X 9.6 MAX EXT

NUT-1/4-20 SERRATED FLANGE Z/P

73950A

20535

LIMIT SWITCH ASSEMBLY-UVL

CLAMP-INSULATE 1"

82717

11540

WASHER-#10 INTERNAL TOOTH

SCREW-10-32 X 1 1/2 NF SKT CAP ZP

75408NW

WMT-CAM-REAR BARRIER

26400

CLAMP-WORM DRIVE 1.31 X 2.25 X .5

68280-1

PLATE-SWITCH BRACKET TAP

73719

BRACKET-SWITCH IN/OUT MOUNTING

34215

BEARING-UHMW FLAT-BLK

82768

SCREW-1/4-20 X 3/4 SERR HEX ZP

SCREW-3/8-16 X 1" SET

28008

NUT-3/8-16 SERRATED FLANGE

83065

CAM-TORQUE SHAFT ACTUATOR

73712

73747

TAPE-LIMIT SWITCH MOUNTING PAD

SNAP RING, 3/4" HEAVY DUTY

SCREW-#10-32 X 5/8" FL HD-HX SKT/SS

32495

PART NO.

QTY.

ITEM

DESCRIPTION

26058

Summary of Contents for Under-Vehicle Lift A1 Series

Page 1: ...NUVL855RM24 NUVL855RM24 Public Use Wheelchair Lifts A1 Series A1 Service Manual for 34807 Rev C May 2012 www braunlift com DOT Public Use Lift DOT Public Use Lift DOT Public Use Lift verifies that thi...

Page 2: ...tion card Record the information in the space provided or document on a copy This information must be provided when ling a warranty claim or ordering parts Warranty and Registration Instructions Immed...

Page 3: ...nts 7 11 Lubrication Diagram 12 Maintenance and Lubrication Schedule 13 15 Troubleshooting Diagnosis Chart 16 19 Lift Wiring Schematic 19A 20A Contact Removal 19B Hydraulics Hydraulic Parts List 20B H...

Page 4: ...ft handr ail latch handl es deplo y handr ails up to vertic al positi on and lower latch handl es fully 3 Lift outer barrie r to vertic al positi on 4 Latch handr ail belt 5 Press UP switc h until pla...

Page 5: ...ed fully inside yellow bound aries Wheel chair brakes must be locked Inner roll stop and outer barrie r must be up Failur e to follow these rules may result in seriou s bodily injury and or prope rty...

Page 6: ...on wires going out to lights A visual and audible warning will activate if the threshold area is occupied when the platform is at least 1 below floor level 1 Make sure connectors to threshold mat are...

Page 7: ...side jam nut to eliminate visible chain sag but do not overtighten 5 Lock jam nuts together Unlock and push the manual cable in fully Lock release cable Move the platform in and out until platform cha...

Page 8: ...TLV SW 1 1 LOUT SW 1 FOUT SW 1 1 1 1 1 FLV SW 1 OBAR SW 1 1 1 1 1 1 GND LVL 1 1 MAT SW 1 when mat is activated IBAR SW 1 when inner roll stop is activated DO SW 1 when door is full open or pin 3 and p...

Page 9: ...adjust ment may result in lift damage Achieving proper floor level posi tioning of the platform and inner roll stop requires a combination of Floor Level switch adjustment and inner roll stop cam adju...

Page 10: ...ot rest solidly on ve hicle floor or the angle is more than 7 open the hand pump valve turn counterclockwise to lower platform slightly 1 4 to 1 2 Close valve See Figure A 5 Reset the floor level swit...

Page 11: ...ivated cam depresses switch Tighten the clamp securing the cam 8 Using the control pendant check floor level position by lowering the platform to stow level and then pressing the UP but ton until the...

Page 12: ...block resulting in damage to the cam follower bearing the cam and or other components F Floor Level and Inboard Locator Adjustments Usable Platform Length Inner Roll Stop Linkage Rod G H 1 1 2 Minimu...

Page 13: ...position turn the sensor activation bolt clockwise until alarm is not activated See Photo J The optimum setting for the inner roll stop occupied sensor adjustment nut is to have just enough pressure t...

Page 14: ...unfold s to floor level TO UNLO AD PASS ENGE R 1 Load passe nger onto platfo rm and lock whee lchair brake s 2 Press DOWN switc h until platfo rm stops 3 Close bus door fully 4 Press DOWN switc h unt...

Page 15: ...500 cycles maintenance pro cedures These intervals are a general guideline for scheduling mainte nance procedures and will vary according to lift use and conditions Lifts exposed to severe condi tions...

Page 16: ...low off platform also Deploy lift remove inboard and outboard lower pans and clean housing tracks Check drive chain tensioner jam nuts and con necting link for securement and or misalignment Inspect d...

Page 17: ...spect eccentric shaft pins bearing mounting screw washers and securement hardware for wear or damage positive securement and proper operation Inspect torque tube cams for securement wear or damage Ins...

Page 18: ...asure 7 8 from the bottom of fill tube to locate fluid level 3 11 Up Solenoid 3 12 Bad power and ground 3 00 PUMP DOES NOT RUN WITH OVERRIDE SWITCH OR HAND HELD PENDANT Check for power on pump black w...

Page 19: ...veral times Troubleshooting Diagnosis Chart 6 00 LIFT WILL GO DOWN WITH OVERRIDE SWITCH BUT NOT WITH HAND HELD PENDANT 6 11 Full Out switch out of adjustment or defective 6 12 SW0 and or Door Full Clo...

Page 20: ...Calibration on page 5 Latch handrail belt Check connectors F1 F2 N1 and N2 11 00 BARRIER OPERATES WITH OVER RIDE SWITCH BUT WILL NOT GO DOWN WITH HAND HELD PENDANT 11 11 Faulty Pressure Transducer 11...

Page 21: ...N1 G1 E1 F1 D1 H2 J2 L2 N2 M1 M2 G2 75960NA NOT USED NOT USED A B C BK IN RD OUT STOW GND SENS A B C A B C RD GN OR BU BK WH 1 2 3 4 5 6 GN BK OR BK BU BK BK WH WH BK RD BK 7 8 9 10 11 12 1 2 3 4 5 6...

Page 22: ...g Hydraulic Quick Connect x 1 4 Female NPT 87614 22 1 Nipple Hydraulic Quick Connect x 1 4 Female NPT 87615 23 1 Elbow 90 1 4 NPT Street 10114 24 1 Nut 9 16 18 Hex Jam 83077 25 1 Fitting Assembly Bulk...

Page 23: ...raulic Diagram 34 28 29 30 32 35 35 31 26 18 25 33 33 19 21 22 23 24 17 34 27 28 29 Front Cylinder Rear Cylinder 14 1 2 3 6 5 4 16 9 10 11 15 7 12 8 11 13 36 37 38 17 Arrow must face pump Arrow must f...

Page 24: ...SOLENOID 73907A 1 29 30 JUMPER ASSY 12GA X 4 73943A 1 31 ADAPTER 1 4M TO 7 16M JIC 37 10130 2 32 HOSE ASSY 202 1 4 DIA 32785A 202 1 33 COUPLING HYDRAULIC QUICK1 4NPT 87614 1 34 FITTING 90 DEG 1 8PX1...

Page 25: ...Page 23 Pump Module Diagram 30 52 30 6 42 38 39 31 29 28 41 35 9 2 11 4 50 43 44 24 27 12 16 46 40 25 47 47 53 45 1 18 26 21 20 22 23 55 19 14 13 10 15 36 37 33 32 34 3 8 7 48 54 49 53 5 51 17...

Page 26: ...W 1 4 20 X 1 1 2 WSHER HD TYP F 4 24750 14 32 82755 SCREW 10 32 X 3 8 PHP ZP THD CUT HOUSING WMT 855RM 22 1 75101RMNW PART NO QTY ITEM DESCRIPTION CHAIN RELEASE ASSY 24 23 1 73760A CAM REAR BARRIER FO...

Page 27: ...Assembly 20 37 16 27 5 5 40 38 23 38 27 39 2 14 8 4 25 39 15 15 22 17 19 31 14 42 42 42 27 14 14 14 9 36 14 14 18 14 14 14 14 14 14 14 30 14 41 41 41 38 40 13 13 7 21 12 6 3 28 35 40 27 40 12 34 1 40...

Page 28: ...PIN 4 25 31137 4 29515 BEARING 75 ID X 625 LG 12DU10 COVER IDLER ARM WIRING 75742 1 26 PIN CYLINDER ROD MOUNTING BLACK OXIDE 2 29 75701N CYLINDER ASSEMBLY FRONT NUVL855CFST 1 30 75801CFNA 27 26948 5...

Page 29: ...12 2 17 23 24 14 21 40 42 2 28 20 14 54 54 54 36 15 46 4 21 49 34 32 33 53 2 22 46 43 46 51 13 1 12 38 35 19 15 15 16 2 12 17 18 22 48 24 30 5 49 48 47 12 8 27 44 48 45 48 49 47 47 15 6 18 6 45 9 52 5...

Page 30: ...AR BARRIER SLIDER 74408CN 1 32 26 SCREW 5 16 24 X 1 1 2 FHSC SS 2 29 28006 30 27 33197A 1 ASSY SWITCH NUVL INBOARD BARRIER BLOCK NYLON SLIDER INSIDE 22 1 74410 BLOCK NYLON SLIDER OUTSIDE 24 23 1 74409...

Page 31: ...pages 30 32 for other platform assembly breakdowns 33 10 17 42 21 13 36 26 34 3 12 11 43 5 4 13 6 2 35 8 22 23 32 15 20 45 40 41 38 39 7 1 28 13 14 37 29 13 27 9 9 4 14 18 25 46 6 28 16 16 44 30 19 19...

Page 32: ...EASE 8 1 32881 SCREW 3 8 X 1 2 SHLD SKT HD X 3 8 16 SS 9 1 11390 RING CLEVIS PIN 15 16 10 1 84382 CLIP HAIRPIN 5 16 DIA SHAFT 73335 1 SPRING LOWER CLOSURE TORSION 9 4 1 6 4 8 7 2 10 5 3 HINGE WMT REAR...

Page 33: ...WG NOTES 1 THREAD ITEM 16 INTO ITEM 12 UNTIL THERE IS 5 16 BETWEEN HANDRAIL AND HEAD OF BOLT 2 USE LOCTITE RED 271 B C 11522 1 ON ALL FASTENERS 3 CABLE TIE SAFETY BELT WIRE TO SAME SIDE THAT BELT IS M...

Page 34: ...WASHER 5 ID X 1 003 OD X 057 067 THK PTFE 1 82348 BOLT 5 16 24 X 1 SKT BTN PLTD 2 2 29942 BOLT 3 8 16 X 1 2 FLBHSCS 6G8 PATCH 84384 1 ROD END 5 16 24 MALE 2 3 1 4 7 WASHER 507 ID 1 OD X 025 15328 8 4...

Page 35: ...lity to complete any work and to make parts and design changes from time to time without notice to anyone Braun reserves the right to make changes in the design or material of its products without inc...

Page 36: ...any material component or part of the product that is warranted by another entity Note the written warranty provided by the manufacturer of the material component or part LV WKH GLUHFW UHVSRQVLELOLW R...

Page 37: ...6RPH VWDWHV GR QRW DOORZ D UHGXFWLRQ in the statute of limitations so this reduction may not apply to you WARRANTY REGISTRATION and MISCELLANEOUS Your warranty registration records should be complete...

Page 38: ...Page 36 NOTES This page intentionally left blank...

Page 39: ...Over 300 Braun Dealers Worldwide Providing Access to the World Providing Access to the World International Corporate Hdqrs P O Box 310 Winamac IN 46996 USA 1 800 THE LIFT 574 946 6153 FAX 574 946 4670...

Page 40: ...d on the latest product information available at the time of publication The Braun Corporation reserves the right to make changes at any time without notice 34807 Rev C May 2012 34807 Rev C May 2012 S...

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