background image

Page 12

See the Maintenance/Lubrication Schedule for recommended applications per number of cycles.

Maintenance and Lubrication

Lubrication Diagram

JKA

818

19

D

A

N

G

E

R

KEEP

 CLEAR O

F MOVING P

ARTS

8

1

8

1

9

D

A

N

G

E

R

KEEP

 C

LEAR

 OF MO

VING P

ARTS

81

81

9

DA

NG

ER

KEEP

 C

LEAR

 O

F MOV

ING P

ARTS

WAR

NIN

G

Bef

ore

sto

win

g

lift:

(St

ep

s 1-3)

Afte

r

deplo

yin

g

lift:

(Re

vers

pro

ced

ure

s)

1. F

old oute

r bar

rier

 do

wn

.

HANDRAIL

 IN

STRUCTIONS

Latch 

Han

dle Detail

Latch

 H

an

dle D

etai

l

2. a.  Lift la

tch h

andle.

    b

.  D

eploy / 

Stow han

dra

il. 

    c.  Low

er latc

h ha

ndle

.

3. a.

  L

ift 

latch handle.

    b.  De

ploy / S

tow hand

rail. 

    c.

  L

ow

er latc

h hand

le.

Be

for

e stowing

 lift:

• L

ower

 ou

ter bar

rie

  down

 to p

latfo

rm

.

• L

ow

er handrails

 down

  to p

latfor

m.

  

• Low

er la

tch

 ha

ndle

  do

wn

 to platf

orm

Fai

lure

 to

 fo

llow 

the

se

prec

au

tion

s ma

y res

ult 

in s

erio

us bodily

 injur

and

/or

 pro

perty

 damag

e.

J

K

A

JK
A

a.

c.

J
K
A

a.

c.

33602

b.

b.

345

85

WA

RN

ING

• Re

ad ma

nual b

efo

re op

era

ting

lift.

• Lo

ad a

nd

 unl

oa

d o

n lev

el 

surf

ace on

ly.

• Engag

e v

ehicl

e pa

rking

 br

ak

e be

fore 

  ope

rati

ng

 lift.

• Pro

vide a

deq

uate 

cleara

nce o

utside

 of 

  ve

hic

le t

o ac

com

mo

da

te lif

t.

• D

o no

t oper

ate

 lift 

if y

ou 

susp

ect lift 

  dam

age

, we

ar o

r an

y ab

nor

ma

l co

nd

ition

.

• K

eep

 op

era

tor 

and

 bys

tan

der

s cl

ear o

f

  are

a in

whi

ch 

lift opera

tes.

• H

andrai

l latch 

han

dle

s mu

st be

 do

wn

  e

xcep

t wh

en

 sto

win

g an

d de

plo

ying 

  ha

ndrai

ls.

Whenev

er a

 w

heelchair

 pas

sen

ger

is on 

the

 pla

tform,

 the

:

   • Ha

nd

rai

l be

lt mu

st 

be l

atc

hed.

   • 

Pass

eng

er mu

st 

be po

sitio

ne

d fu

lly

     i

nsid

e ye

llow 

bou

nda

rie

s

  • W

heel

cha

ir bra

kes 

mu

st b

e lo

cked

   • I

nn

er rol

l sto

p and

 out

er b

arri

er 

     m

ust b

e u

p.

Fai

lure t

o fo

llow 

thes

e r

ule

s m

ay resul

t

in se

riou

s b

odily

 inju

ry a

nd

/or

 pro

pe

rty 

dam

age

.

LIFT OPERA

TING INST

RUCTIONS

DO

T — Pu

blic

 Use Lif

t

TO

 DEP

LO

Y PLA

TF

ORM

:

1. Sta

nd c

lear

 an

d pre

ss UP

 switc

h u

ntil 

platfo

rm e

xtends 

fully.

  Re

leas

e s

wit

ch.

2. Li

ft ha

ndr

ail latch

 ha

ndle

s, 

de

plo

y

    handr

ails

 up

 to

 ver

tica

l pos

itio

n and

    low

er la

tch

 ha

ndle

s full

y.

3. L

ift o

ute

r ba

rrie

r to 

verti

cal 

pos

itio

n.

4. Lat

ch han

dr

ail 

bel

t.

5. Pr

ess UP

 swi

tch

 until pla

tfor

m sto

ps.

6. Open bus

 door 

full

y.

7. P

ress 

UP s

witc

h u

ntil

 plat

form 

stop

    (ra

ises

 to

 floo

r level), 

and

 inn

er

    r

oll 

stop

 unfolds to

 flo

or l

evel.

TO UNLOAD

 PA

SS

EN

GER

:

1. Loa

d p

assenger

 on

to p

latfor

m a

nd

    lock whe

elch

air b

rake

s.

2. P

res

s DO

WN

 sw

itch unti

l p

lat

form

stop

s.

3. C

los

e b

us d

oor

 fully

.

4. Pr

ess 

DO

WN

 sw

itch

 unt

il th

e en

tire

 pl

atfo

rm

 reach

es

 gro

un

d le

vel and  

    out

er b

arr

ier unf

old

s full

y.

5. Unlat

ch

 handrail belt

, unl

ock 

    w

he

elch

air bra

kes

 and 

unlo

ad

    p

assen

ger 

from

 plat

for

m.

TO

 LO

AD

 PASSE

NGE

R:

1. Load pa

ssenger 

onto

 pla

tfo

rm

, lo

ck

 whee

lch

air 

bra

ke

s a

nd la

tch hand

rail

    b

elt.

2. Pr

ess 

UP s

witc

h to f

old

 ou

ter bar

rier

    u

p a

nd raise p

latf

orm unt

il pl

atform 

    s

top

s.

3. O

pen b

us

 do

or f

ully

.

4. P

res

s U

P s

witc

h un

til p

latfor

m s

top

s

    (

rais

es

 to f

loor

 lev

el),

 an

d in

ne

r

    roll s

top 

unfo

lds

 to 

floo

r lev

el.

5. Unlock

 w

he

elc

hair

 brakes

 an

d unloa

d

    passen

ger f

rom 

platfo

rm

.

TO

 ST

OW

 PLA

TFORM:

1. L

atc

h ha

ndr

ail

 be

lt.

2. Pr

ess 

STO

sw

itc

h u

ntil

 platfor

m

    st

ops

 at s

tow

 le

vel.

3. Un

latch ha

ndr

ail b

elt.

4. Fo

ld o

ute

r ba

rrie

r do

wn

 to

 plat

form

 (hor

izon

tal) po

sitio

n.

5. Li

ft h

andrai

l latch han

dles, s

tow 

    handr

ails

 down

 to

pla

tfo

rm

 (horizo

nta

l) 

    po

sition a

nd

 lo

wer 

latch ha

nd

les fu

lly.

6. Pres

s S

TO

W s

witc

h until

 platfor

    stops (r

etracts f

ully).

NUVL855R

M

24

1-8

00

-T

H

E

 L

IFT

BRAU

N

L

IF

T.

CO

M

T

he

 B

ra

un

 Cor

po

ration

D

O

P

ub

lic

U

se

Li

ft

M

O

D

E

L#

U

.S.

 P

A

TE

N

T

 4

95

89

79

03/26/08

M

FG

DA

T

E

A1-00

02

5

S

E

R

IAL

NUM

B

E

R

Platform Cable-activated
Manual Release System

Inner Roll 

Stop Catch

LO

Hydraulic

Cylinder

Pivot

Points

LO

Carriage

Rollers

(bearings)

LO

Carriage

Rollers

(bearings)

LO

Carriage

Rollers

(bearings)

LO

Carriage

Rollers

(bearings)

LO

Inner Roll Stop 

Linkage

Pivot Points

LO

Lifting Arm

Pivot Points

and Rollers

(bearings)

LO

Torque Tube

Pivot Points

LO

Inner Roll Stop 

Hinge

Pivot Points

and

Rolling

Horizontial

Carriage Tube 

Slot Area 

DE

Drive Chain and Rollers

LO

Drive Chain 

Release Latch

SG

Eccentric

Shaft

Rollers

(bearings)

LO

Torque Tube 

Pivot Points

LO

Hydraulic

Cylinder

Pivot

Points

LO

Outer

Barrier (tall)

 Pivot Points

LO

Outer Barrier 

Detent Pin

LO

Outer

Barrier (short) 

and

Lower Closure 

Pivot Points

LO

Lifting Arm

Pivot Points

and Rollers

(bearings)

LO

 

 

 

                        

Speci

fi

ed (recommended)                 Available 

          Braun

 

Lubricant 

                   Type 

                      Lubricant 

                          Amount 

            Part No.

LO - Light Oil

LG - Light Grease

DE - Door-Ease

15807

15806

28598

Light Penetrating Oil

(30 Weight or equivalent)

LPS2, General Purpose

Penetrating Oil

16 oz.

Aerosol Can

Stainless Stick

Style (tube)

Door-Ease

Stick (tube)

1.68 oz.

Synthetic Grease

(Multipurpose)

Mobiltemp SHC32

12.5 oz.

Can

Summary of Contents for Under-Vehicle Lift A1 Series

Page 1: ...NUVL855RM24 NUVL855RM24 Public Use Wheelchair Lifts A1 Series A1 Service Manual for 34807 Rev C May 2012 www braunlift com DOT Public Use Lift DOT Public Use Lift DOT Public Use Lift verifies that thi...

Page 2: ...tion card Record the information in the space provided or document on a copy This information must be provided when ling a warranty claim or ordering parts Warranty and Registration Instructions Immed...

Page 3: ...nts 7 11 Lubrication Diagram 12 Maintenance and Lubrication Schedule 13 15 Troubleshooting Diagnosis Chart 16 19 Lift Wiring Schematic 19A 20A Contact Removal 19B Hydraulics Hydraulic Parts List 20B H...

Page 4: ...ft handr ail latch handl es deplo y handr ails up to vertic al positi on and lower latch handl es fully 3 Lift outer barrie r to vertic al positi on 4 Latch handr ail belt 5 Press UP switc h until pla...

Page 5: ...ed fully inside yellow bound aries Wheel chair brakes must be locked Inner roll stop and outer barrie r must be up Failur e to follow these rules may result in seriou s bodily injury and or prope rty...

Page 6: ...on wires going out to lights A visual and audible warning will activate if the threshold area is occupied when the platform is at least 1 below floor level 1 Make sure connectors to threshold mat are...

Page 7: ...side jam nut to eliminate visible chain sag but do not overtighten 5 Lock jam nuts together Unlock and push the manual cable in fully Lock release cable Move the platform in and out until platform cha...

Page 8: ...TLV SW 1 1 LOUT SW 1 FOUT SW 1 1 1 1 1 FLV SW 1 OBAR SW 1 1 1 1 1 1 GND LVL 1 1 MAT SW 1 when mat is activated IBAR SW 1 when inner roll stop is activated DO SW 1 when door is full open or pin 3 and p...

Page 9: ...adjust ment may result in lift damage Achieving proper floor level posi tioning of the platform and inner roll stop requires a combination of Floor Level switch adjustment and inner roll stop cam adju...

Page 10: ...ot rest solidly on ve hicle floor or the angle is more than 7 open the hand pump valve turn counterclockwise to lower platform slightly 1 4 to 1 2 Close valve See Figure A 5 Reset the floor level swit...

Page 11: ...ivated cam depresses switch Tighten the clamp securing the cam 8 Using the control pendant check floor level position by lowering the platform to stow level and then pressing the UP but ton until the...

Page 12: ...block resulting in damage to the cam follower bearing the cam and or other components F Floor Level and Inboard Locator Adjustments Usable Platform Length Inner Roll Stop Linkage Rod G H 1 1 2 Minimu...

Page 13: ...position turn the sensor activation bolt clockwise until alarm is not activated See Photo J The optimum setting for the inner roll stop occupied sensor adjustment nut is to have just enough pressure t...

Page 14: ...unfold s to floor level TO UNLO AD PASS ENGE R 1 Load passe nger onto platfo rm and lock whee lchair brake s 2 Press DOWN switc h until platfo rm stops 3 Close bus door fully 4 Press DOWN switc h unt...

Page 15: ...500 cycles maintenance pro cedures These intervals are a general guideline for scheduling mainte nance procedures and will vary according to lift use and conditions Lifts exposed to severe condi tions...

Page 16: ...low off platform also Deploy lift remove inboard and outboard lower pans and clean housing tracks Check drive chain tensioner jam nuts and con necting link for securement and or misalignment Inspect d...

Page 17: ...spect eccentric shaft pins bearing mounting screw washers and securement hardware for wear or damage positive securement and proper operation Inspect torque tube cams for securement wear or damage Ins...

Page 18: ...asure 7 8 from the bottom of fill tube to locate fluid level 3 11 Up Solenoid 3 12 Bad power and ground 3 00 PUMP DOES NOT RUN WITH OVERRIDE SWITCH OR HAND HELD PENDANT Check for power on pump black w...

Page 19: ...veral times Troubleshooting Diagnosis Chart 6 00 LIFT WILL GO DOWN WITH OVERRIDE SWITCH BUT NOT WITH HAND HELD PENDANT 6 11 Full Out switch out of adjustment or defective 6 12 SW0 and or Door Full Clo...

Page 20: ...Calibration on page 5 Latch handrail belt Check connectors F1 F2 N1 and N2 11 00 BARRIER OPERATES WITH OVER RIDE SWITCH BUT WILL NOT GO DOWN WITH HAND HELD PENDANT 11 11 Faulty Pressure Transducer 11...

Page 21: ...N1 G1 E1 F1 D1 H2 J2 L2 N2 M1 M2 G2 75960NA NOT USED NOT USED A B C BK IN RD OUT STOW GND SENS A B C A B C RD GN OR BU BK WH 1 2 3 4 5 6 GN BK OR BK BU BK BK WH WH BK RD BK 7 8 9 10 11 12 1 2 3 4 5 6...

Page 22: ...g Hydraulic Quick Connect x 1 4 Female NPT 87614 22 1 Nipple Hydraulic Quick Connect x 1 4 Female NPT 87615 23 1 Elbow 90 1 4 NPT Street 10114 24 1 Nut 9 16 18 Hex Jam 83077 25 1 Fitting Assembly Bulk...

Page 23: ...raulic Diagram 34 28 29 30 32 35 35 31 26 18 25 33 33 19 21 22 23 24 17 34 27 28 29 Front Cylinder Rear Cylinder 14 1 2 3 6 5 4 16 9 10 11 15 7 12 8 11 13 36 37 38 17 Arrow must face pump Arrow must f...

Page 24: ...SOLENOID 73907A 1 29 30 JUMPER ASSY 12GA X 4 73943A 1 31 ADAPTER 1 4M TO 7 16M JIC 37 10130 2 32 HOSE ASSY 202 1 4 DIA 32785A 202 1 33 COUPLING HYDRAULIC QUICK1 4NPT 87614 1 34 FITTING 90 DEG 1 8PX1...

Page 25: ...Page 23 Pump Module Diagram 30 52 30 6 42 38 39 31 29 28 41 35 9 2 11 4 50 43 44 24 27 12 16 46 40 25 47 47 53 45 1 18 26 21 20 22 23 55 19 14 13 10 15 36 37 33 32 34 3 8 7 48 54 49 53 5 51 17...

Page 26: ...W 1 4 20 X 1 1 2 WSHER HD TYP F 4 24750 14 32 82755 SCREW 10 32 X 3 8 PHP ZP THD CUT HOUSING WMT 855RM 22 1 75101RMNW PART NO QTY ITEM DESCRIPTION CHAIN RELEASE ASSY 24 23 1 73760A CAM REAR BARRIER FO...

Page 27: ...Assembly 20 37 16 27 5 5 40 38 23 38 27 39 2 14 8 4 25 39 15 15 22 17 19 31 14 42 42 42 27 14 14 14 9 36 14 14 18 14 14 14 14 14 14 14 30 14 41 41 41 38 40 13 13 7 21 12 6 3 28 35 40 27 40 12 34 1 40...

Page 28: ...PIN 4 25 31137 4 29515 BEARING 75 ID X 625 LG 12DU10 COVER IDLER ARM WIRING 75742 1 26 PIN CYLINDER ROD MOUNTING BLACK OXIDE 2 29 75701N CYLINDER ASSEMBLY FRONT NUVL855CFST 1 30 75801CFNA 27 26948 5...

Page 29: ...12 2 17 23 24 14 21 40 42 2 28 20 14 54 54 54 36 15 46 4 21 49 34 32 33 53 2 22 46 43 46 51 13 1 12 38 35 19 15 15 16 2 12 17 18 22 48 24 30 5 49 48 47 12 8 27 44 48 45 48 49 47 47 15 6 18 6 45 9 52 5...

Page 30: ...AR BARRIER SLIDER 74408CN 1 32 26 SCREW 5 16 24 X 1 1 2 FHSC SS 2 29 28006 30 27 33197A 1 ASSY SWITCH NUVL INBOARD BARRIER BLOCK NYLON SLIDER INSIDE 22 1 74410 BLOCK NYLON SLIDER OUTSIDE 24 23 1 74409...

Page 31: ...pages 30 32 for other platform assembly breakdowns 33 10 17 42 21 13 36 26 34 3 12 11 43 5 4 13 6 2 35 8 22 23 32 15 20 45 40 41 38 39 7 1 28 13 14 37 29 13 27 9 9 4 14 18 25 46 6 28 16 16 44 30 19 19...

Page 32: ...EASE 8 1 32881 SCREW 3 8 X 1 2 SHLD SKT HD X 3 8 16 SS 9 1 11390 RING CLEVIS PIN 15 16 10 1 84382 CLIP HAIRPIN 5 16 DIA SHAFT 73335 1 SPRING LOWER CLOSURE TORSION 9 4 1 6 4 8 7 2 10 5 3 HINGE WMT REAR...

Page 33: ...WG NOTES 1 THREAD ITEM 16 INTO ITEM 12 UNTIL THERE IS 5 16 BETWEEN HANDRAIL AND HEAD OF BOLT 2 USE LOCTITE RED 271 B C 11522 1 ON ALL FASTENERS 3 CABLE TIE SAFETY BELT WIRE TO SAME SIDE THAT BELT IS M...

Page 34: ...WASHER 5 ID X 1 003 OD X 057 067 THK PTFE 1 82348 BOLT 5 16 24 X 1 SKT BTN PLTD 2 2 29942 BOLT 3 8 16 X 1 2 FLBHSCS 6G8 PATCH 84384 1 ROD END 5 16 24 MALE 2 3 1 4 7 WASHER 507 ID 1 OD X 025 15328 8 4...

Page 35: ...lity to complete any work and to make parts and design changes from time to time without notice to anyone Braun reserves the right to make changes in the design or material of its products without inc...

Page 36: ...any material component or part of the product that is warranted by another entity Note the written warranty provided by the manufacturer of the material component or part LV WKH GLUHFW UHVSRQVLELOLW R...

Page 37: ...6RPH VWDWHV GR QRW DOORZ D UHGXFWLRQ in the statute of limitations so this reduction may not apply to you WARRANTY REGISTRATION and MISCELLANEOUS Your warranty registration records should be complete...

Page 38: ...Page 36 NOTES This page intentionally left blank...

Page 39: ...Over 300 Braun Dealers Worldwide Providing Access to the World Providing Access to the World International Corporate Hdqrs P O Box 310 Winamac IN 46996 USA 1 800 THE LIFT 574 946 6153 FAX 574 946 4670...

Page 40: ...d on the latest product information available at the time of publication The Braun Corporation reserves the right to make changes at any time without notice 34807 Rev C May 2012 34807 Rev C May 2012 S...

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