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Bradley Thermostatic Mixing Valve (HL 200) with Optional Cabinet
Model S59-3200 Series

Installation and Maintenance Instructions

4

Bradley Corporation • 215-1299 Rev. H; EN 06-909

1/29/07

Figure 3

BOTTOM VIEW

SIDE VIEW

FRONT VIEW

Installation Instructions for Optional Recess-Mounted Cabinet

NOTE:  Flush the supply lines before beginning installation.

1. Rough in a 28-1/2" W x 28-1/2" H hole in the wall for the cabinet (see Figure 3).

2. Measure and mark the cabinet mounting hole locations at the dimensions shown in Figure 3.

Install four 1/4" wall anchors, if required (anchors supplied by installer).

3. Insert the cabinet into the wall opening and secure into place with four 1/4" wall fasteners

(supplied by installer).

4. Install two anchors and screws through the valve bracket in back of the cabinet into a secure

brace (supplied by installer) or into the wall. This must be done to provide adequate support
for the valve.

5. Install the valve nipples and one-half of the union ball valve using pipe dope or teflon tape.

Then install the other half of the union ball valve onto the inlet and outlet piping.

6. Insert the valve into the bracket in the cabinet (right side of the valve goes in first). Continue

with the valve installation procedure found on page 3.

7. Position the wall flange tight to the wall and caulk in place.

Summary of Contents for HL 200

Page 1: ...tatic Mixing Valve HL 200 with Optional Cabinet Model S59 3200 Valve only Model S59 3200RE with Recess Mounted Enamel Cabinet Model S59 3200RS with Recess Mounted Stainless Steel Cabinet Model S59 3200SE with Surface Mounted Enamel Cabinet Model S59 3200SS with Surface Mounted Stainless Steel Cabinet Inlet Connections 2 NPT Outlet Connections 2 NPT Temperature Range 90 120 F Maximum Pressure 125 P...

Page 2: ...ll other warranties expressed or implied including any implied warranty of merchants ability or fitness for a particular purpose or otherwise Pre Installation Information Overview The Model HL 200 Thermostatic Mixing Valve consists of a liquid filled thermal motor and a piston control mechanism with positive shut off of hot when there is a loss of cold water supply or thermostat failure The valve ...

Page 3: ...rature 4 Pressurize the thermostatic mixing valve and check for pipe leaks 5 Slowly open the outlet valve to fill the piping system 6 Check the temperature when approximately 10 GPM water flow is reached equivalent to four standard showers and adjust if necessary the range of the valve is 90 F 120 F 32 C 49 C To adjust the temperature follow the procedure below remove the slotted cover screw to ex...

Page 4: ...quired anchors supplied by installer 3 Insert the cabinet into the wall opening and secure into place with four 1 4 wall fasteners supplied by installer 4 Install two anchors and screws through the valve bracket in back of the cabinet into a secure brace supplied by installer or into the wall This must be done to provide adequate support for the valve 5 Install the valve nipples and one half of th...

Page 5: ... mounting hole locations at the dimensions shown in Figure 4 Install six 3 8 wall anchors supplied by installer 2 Position the cabinet onto the wall and secure into place with six 3 8 wall fasteners supplied by installer 3 Install the valve nipples and one half of the union ball valve using pipe dope or teflon tape Then install the other half of the union ball valve onto the inlet and outlet pipin...

Page 6: ...page 3 for temperature readjustment 3 As soon as the water reaches the proper temperature turn on the recirculating pump make certain the proper system temperature has been achieved before proceeding 4 Check the water temperature at the return pump If the temperature exceeds the appropriate level by 2 F adjust the temperature high limit switch this will turn off the pump Wait until the return wate...

Page 7: ...hould be the piston is not moving freely and needs to be cleaned along with the piston liner Clean the piston and liner following the method outlined below remove the control section assembly from the valve body remove the top cap and thermostat unthread the liner from the cap it is glued together the O rings must be removed and a propane torch may be required to melt the glue and loosen the liner...

Page 8: ... GPM is flowing through the valve 2 Remove the slotted cover screw to expose the set screw 3 Using a 5 32 hex head Allen key turn the set screw counterclockwise to increase the temperature or clockwise to decrease the temperature 4 When the adjustment is complete replace the cover screw and turn off the water Thermostatic Mixing Valve Troubleshooting NOTE Before attempting to troubleshoot the valv...

Page 9: ...n See Adjust the temperature on page 8 and follow the step by step procedure Problem External leaks in the system Cause Either the NPT joints or O rings have been damaged Solution Replace the O rings where necessary For replacement of O rings contact your Bradley representative and ask for O Ring Seal Kit part number S65 195 Problem Temperature fluctuation Cause Thermostat is slowly failing Soluti...

Page 10: ...ription 12 1 Thermostat 14 1 O Ring 19 1 O Ring Center Section Kit S65 302 Item Qty Description 2 1 O Ring 3 1 Liner 4 1 Washer 5 1 Screw 6 1 Spring 7 1 Lower Overheat Chamber 8 1 Spring 9 1 Washer 10 1 Piston 11 1 Upper Overheat Chamber 12 1 Thermostat 13 1 Pushrod 14 1 O Ring 15 1 O Ring 16 1 O Ring 17 1 Control Cap 18 4 Bolt 19 1 O Ring 20 1 Top Cap 21 1 Set Screw 22 1 Screw Check Stop Kit S65 ...

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