9e1082
Operator Manual
HD2”
Rapid Exit Milking System
www.boumatic.com
G
en
tly
, Q
uickly and Com
pl
et
el
y
™
09-2018
Page 1: ...9e1082 Operator Manual HD2 Rapid Exit Milking System www boumatic com G e n t l y Quickly and Com p l e t e l y 09 2018 ...
Page 2: ...N 10 3 DESCRIPTION 3 1 INSTALLATION CONDITIONS 12 3 2 NOISE LEVEL 12 3 3 DELIVERY 13 3 4 STORAGE 13 3 5 GENERAL ASSEMBLY INSTRUCTIONS 14 3 6 SYMBOLS 15 3 7 RECOMMENDATIONS 15 3 8 CHARACTERISTICS 16 3 9 COMPRESSED AIR CONSUMPTION 16 4 SETTINGS START UP AND CONTROL 4 1 USER CONTROLS 17 5 CLEANING 5 NETTOYAGE 18 6 MAINTENANCE 6 1 GENERAL MAINTENANCE 19 6 2 PERIODIC MAINTENANCE 19 6 2 1 GREASING POINT...
Page 3: ...ECOMMISSIONING 8 1 SPECIAL PERSONNEL QUALIFICATION REQUIRED FOR DECOMMISSIONING 24 8 2 SAFETY INSTRUCTIONS FOR DECOMMISSIONING 24 8 3 SPECIAL DANGERS INVOLVED IN DECOMMISSIONING 24 8 4 FINAL DECOMMISSIONING DISPOSAL 24 ...
Page 4: ...on from BouMatic 1 1 MANUFACTURER S ADDRESS If necessary please contact your nearest authorised dealer BouMatic Europe EMC compliance has been tested and this equipment meets the requirements of the applicable European and national guidelines Conformity has been proved and the manufacturer holds the relevant statements and documents To maintain this state and ensure safe operation you as a user mu...
Page 5: ...9e1082 Page 5 IN PREPARATION 1 3 1 DECLARATION OF CONFORMITY ...
Page 6: ...h milk quality and therefore milking results When replacing parts only use genuine BouMatic spare parts Recommended settings are only valid in conjunction with genuine BouMatic products The conscientious implementation of milking routines will have a positive effect on milking results Rub to remove any residual bedding Dip with pre dip Strip wash teat end with gloved hand Dry with one circular mot...
Page 7: ...s maintenance and service personnel A full set of legible instructions must always be kept near the product Anyone having to work on the product must have the possibility to look into the instructions at any time The owner has to ensure that his staff receive adequate training adapted to suit the specific conditions of his facility emphasis should be placed on safety aspects Unauthorised persons e...
Page 8: ...ating instructions of the manufacturer Observe noise protection measures Do not stand underneath suspended loads Always keep control cabinets all power supply units and electrical control units closed Access is only permitted to authorized personnel with a key or special tool Protect live and high voltage components against moisture Water jets and high pressure cleaners must NOT under any dircumst...
Page 9: ...addition special qualifications are required for the following activities Transportation Handling Maintenance Cleaning Installation Start up Service Troubleshooting Repairs Deviation from these instructions could affect product performance or create a hazardous situation Under no circumstances will BouMatic be responsible for any problems caused in whole or in part by a deviation from the procedur...
Page 10: ... in the system Safety signs stickers and labels affixed to the product must be replaced immediately when illegible or lost Packaging materials must be disposed of in accordance with applicable local regulations BouMatic equipment and components are designed exclusively for agricultural facilities mostly dairy farms This product component is designed exclusively for use during the milking process i...
Page 11: ... and animals or for damage to Bou Matic products caused as a result of using non original parts or accessories or by incorrect settings During repair and service operations always cut the power to the control unit by turning off the switch The control unit contains 230 400 V AC circuits and may only be opened by a BouMatic installer or a qualified electrician Installation together with any repairs...
Page 12: ...ter connections the structural building conditions and other conditions on site do not fall within the sphere of responsibility of BouMatic Please follow the instructions in this manual Objects or other components that are added to the system or are located assembled nearby must not interfere in any way with its correct and safe operation To operate the HD2 Rapid Exit milking parlour two energy ca...
Page 13: ...r pallet unit however BouMatic cannot be held liable for damage caused by improper unloading Do not stay under suspended loads during unloading and later assembly Receipt of goods 3 4 STORAGE The following rules must be observed when storing the delivered goods Do not store the product outdoors or in areas with chemical vapours moisture excessive temperature and or dirt Do not store the product on...
Page 14: ...plied to all parts to be encased in concrete up to 50 mm 2 above the top edge of the finished concrete If possible use greases approved for the food industry such as Unil Opal Polyfood 2 or a comparable lubricant Always grease stainless steel screws before mounting If you weld galvanised surfaces or galvanised parts mechanically immediately apply a new zinc coating For screw connections observe th...
Page 15: ...hat the functions they set in motion can be monitored by the operator The highest priority is the safety of humans and animals Failure to do so could result in serious permanent injury It must be possible to disconnect the HD2 from its pneumatic and power supplies Please pay particular attention to the floor covering in areas where people and animals circulate to prevent skidding and falling and t...
Page 16: ...t corrosion Aesthetic considerations are secondary 3 9 COMPRESSED AIR CONSUMPTION HD2 Rapid Exit compressed air volume HD2 parlour 2 3 2 4 2 5 2 6 2 7 2 8 2 9 2 10 2 11 2 12 2 14 2 15 2 18 Number of cylinders Ø80 150 2 4 6 Number of cylinders Ø40 125 2 4 6 Number of cylinders Ø80 200 2 2 2 Number of cylinders Ø40 250 2 2 2 Theoretical useful compressed air flow rate 6 bars in l min 39 50 61 Theore...
Page 17: ...n It stops a cycle initiated by the START push button 3 GATE push button 1 push It controls the opening and closing of the entry gate Kept down for 1 second it controls the indexing and the de indexing of the exit reel only when the cycle is not activated In indexing control kept down for more than one second cycle not activated or stopped by the stop button it resets all commands ...
Page 18: ...ive components pneumatic or bearing elements When cleaning pay attention to spraying or inadvertent splashing of electrical equipment Make sure the pneumatic components are clean During cleaning requiring access out of the milking pit first make sure that the HD2 Rapid Exit is stopped switched off with the pneumatic circuit cut so that no third party can endanger intervening staff or affect ongoin...
Page 19: ...nance or maintenance requiring more than just a check are required it must be performed by qualified personnel who are familiar with the assembly rules for this type of installation and who are aware of the risks involved Parts that are too worn must be replaced with original spare parts It is recommended unless contraindicated to use the following lubricants Grease Unil Opal Polyfood Equipment wi...
Page 20: ...es good functioning to the extent that the greasing is not affected by the surrounding operations e g removal of the grease after the cleaning If the pneumatic circuit of the installation does not have an automatic purge it must be purged regularly 6 2 1 GREASING POINTS ENTRANCE GATE ...
Page 21: ...UGS18052203 DUGS18052203 6 2 2 GREASING POINTS FRONT REEL Check the status of the following points of the installation monthly The cylinders must be supplied with compressed air at a maximum of 4 bars 6 3 MONTHLY CHECK ...
Page 22: ...plates pictograms Warning Lubricants solvents and detergents are toxic harmful to health if they come into direct contact with the skin they can cause irritation if they are inhaled they can cause serious intoxications if they are ingested they can lead to death They should therefore be handled with care using the appropriate personal protection devices They must not be abandoned outdoors and must...
Page 23: ...inder Before any intervention make sure that the installation is stopped switched off and the pneumatic supply cut off In case of failure of a pneumatic entry or exit gate of the HD2 installation it is possible to open and close the gate manually First of all in order for the gate to be manually operated the gate must be disengaged from its actuator This emergency measure consists of removing the ...
Page 24: ... completely safe Make sure that operating supplies are disposed of without harming the environment Components which have not been removed correctly may fall off or twist There is a risk of injury from open components tools with sharp edges Suspended loads can fall and then there will be a risk of death do not stand underneath suspended loads After decommissioning all of the components should be ha...
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