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decalmsc12453

MSC12453

1.

Warning—read the

Owner’s Manual

.

6.

Warning—do not block driver visibility with the plow.

2.

Warning—all operators should be trained before operating
the machine.

7.

Crushing hazard—do not stand between the plow and vehicle
during maintenance.

3.

Warning—wear your seatbelt and helmet while operating
the plow.

8.

Warning—do not exceed 40 km/h (25 mph) when transporting
the plow.

4.

Warning—coupler spring pins must be locked before plowing.

9.

Warning—do not exceed 23 km/h (14 mph) when plowing;
keep the vehicle in low when plowing.

5.

Warning—coupler spring pins must be unlocked to remove
the plow.

10.

Warning—lower the plow when the vehicle is not in use.

5

 

Summary of Contents for MSC12060

Page 1: ...Form No MSC13021 Rev B Owner s Manual Plow Box 2010 and After UTV RT3 Power V Plow Blade Part No MSC12060 Serial No 400000000 and Up Register at www bossplow com Original Instructions EN MSC13021 B...

Page 2: ...t ready Figure 1 identifies the location of the model and serial numbers on the product Write the numbers in the space provided g321885 Figure 1 1 Serial number decal Date Purchased Model No Serial No...

Page 3: ...ing Use a 500 kg 1 2 ton minimum lifting device to move heavy plow components Material safety data sheets MSDS are available at www BOSSPlow com Operation When transporting the vehicle position the pl...

Page 4: ...n the spring pin handle to lock the coupler do not leave the spring pin pulled out 3 Coupler spring pin unlock 6 Coupler spring pin lock decalmsc04604 5 MSC04604 5 1 Read the Owner s Manual for inform...

Page 5: ...d vehicle during maintenance 3 Warning wear your seatbelt and helmet while operating the plow 8 Warning do not exceed 40 km h 25 mph when transporting the plow 4 Warning coupler spring pins must be lo...

Page 6: ...on hinge bushing is inserted between the blade hinge bushings 3 Insert the center hinge pin through the bushings 4 Secure the center using 1 bolt 3 8 16 x 1 1 4 inches and 1 split lock washer 5 Secure...

Page 7: ...the springs g321727 Figure 3 8 Secure the coupler assembly to the push frame g321729 Figure 4 9 Secure the rod end of the lift cylinder to the push frame assembly using a clevis pin washer and hairpin...

Page 8: ...the lift cylinder g321731 Figure 6 4 Install the short hydraulic hose to the middle fitting on the hydraulic shelf and the previously installed 90 fitting Turn the fitting until it is finger tight the...

Page 9: ...ance hydraulic fluid until it accepts no more Note The reservoir holds approximately 1 9 L 2 US qt of hydraulic fluid 5 Install the previously removed fill cap Installing the Wire Harness DANGER Vehic...

Page 10: ...cause the battery to drain 7 Connect the white black wire from the wire harness to the small post on the pump solenoid Figure 11 g032928 Figure 11 1 White black wire 4 Pump solenoid 2 Battery cable 5...

Page 11: ...nal Figure 14 17 Connect the free end of the battery cable to the positive battery terminal Figure 14 18 Connect the red fused wire to the positive battery terminal Figure 14 19 Secure all wiring in a...

Page 12: ...Installing the Wire Harness DANGER Vehicle engines contain moving parts and can become extremely hot capable of causing severe burns and serious bodily harm Shut off the engine and allow it sufficient...

Page 13: ...cle wire harness and identify the corresponding connector in your loose parts 10 Slide the appropriate connector onto the end of the black red wire and crimp the connector to secure it 11 Connect the...

Page 14: ...on quickly twice automatically raises the blade when Express Raise mode is enabled Lower button lowers the plow blade and activates the FLOAT FLOAT double tapping the button or holding it for 2 second...

Page 15: ...w com for a list of all approved attachments and accessories To ensure optimum performance and continued safety certification of the machine use only genuine BOSS replacement parts and accessories Rep...

Page 16: ...Move the coupler tower until the spring pins engage completely Removing the Snowplow Note The vehicle must be running before starting this procedure Set the parking brake If your vehicle does not hav...

Page 17: ...stment bolts Raise and lower the plow in the V position If the blades digs into the ground the center adjustment is too low Place the plow in the scoop position If the blades do not sit level the cent...

Page 18: ...eservoir with BOSS high performance hydraulic fluid to the bottom of the fill elbow Figure 29 Note The reservoir holds approximately 1 9 L 2 US qt of hydraulic fluid g032935 Figure 29 1 Hydraulic fill...

Page 19: ...lug Figure 31 g322755 Figure 31 1 Drain plug 6 Place a drain pan under the plug and remove the plug 7 Clean the drain plug 8 Allow the fluid to fully drain then replace the plug Torque the plug to 17...

Page 20: ...that are scratched chipped or rusted 6 Loosen the trip return springs 7 Grease the coupler spring pins Removing the Plow from Storage 1 Check the plow for cracked welds 2 Check the torque of all faste...

Page 21: ...The hydraulic pump continues to run while the switch is in neutral 1 The solenoid has failed in the closed position 1 Disconnect the controller while the ignition is on If the hydraulic pump continues...

Page 22: ...hydraulic power unit or cylinder a component replacement may be necessary The plow does not raise or raises slowly 7 The Lift control solenoid valve is not operating completely 7 Check for voltage be...

Page 23: ...Replace the solenoid valve 1 The power ground cables and or the control cables are not connected properly 1 Connect the cables 2 The wiring connections on the hydraulic valve manifold are not connecte...

Page 24: ...high 1 Lower the bumper stop refer to Adjusting the blades The plow blades do not lay flat against the ground in the scoop position 2 The pushbeam is installed too low 2 Raise the pushbeam The blade t...

Page 25: ...Schematics g038232 Plow Side Electrical Schematic Rev 0 25...

Page 26: ...g321886 Vehicle Side Electrical Schematic Rev 0 26...

Page 27: ...Right wing in Red Right wing out White Lift Orange Lower Red Black Left wing in Blue Left wing out Black SmartHitch2 12V Optional White Black Pump solenoid Brown Ground Black Yellow Headlight harness...

Page 28: ......

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