background image

KEY TO SYMBOLS AND SAFETY INSTRUCTIONS

6 720 807 912 (2015/10)

3

1

KEY TO SYMBOLS AND SAFETY 
INSTRUCTIONS

1.1

KEY TO SYMBOLS

WARNINGS

Keywords indicate the seriousness of the hazard in terms of the 
consequences of not following the safety instructions.

NOTICE

 indicates that material damage may occur.

CAUTION

 indicates that minor to medium injury may occur.

WARNING

 indicates that serious injury may occur.

DANGER

 indicates possible risk to life.

IMPORTANT INFORMATION

ADDITIONAL SYMBOLS

ABBREVIATIONS

1.2

SAFETY PRECAUTIONS

IN THE EVENT OF ANY OIL SMELLS, LEAKS OR FUMES FROM THE 
APPLIANCE:

▶ PUT  OUT  NAKED  FLAMES
▶ ISOLATE THE ELECTRICAL SUPPLY
▶ ISOLATE THE FUEL SUPPLY AT THE BOILER
▶ RECTIFY THE FAULT

BOILER OPERATION:

This boiler must only be operated by a responsible adult who has 
been instructed in, understands, and is aware of the boiler‘s 
operating conditions and effects.

HEALTH AND SAFETY

The appliance contains no asbestos and no substances have been used 
in the construction process that contravene the COSHH Regulations 
(Control of Substances Hazardous to Health Regulations 1988).

COMBUSTION AND CORROSIVE MATERIALS

Do not store or use any combustible materials (paper, thinners, paints 
etc.) inside or within the vicinity of the appliance.

The combustion air must be free from chemically aggressive substances 
which can corrode the appliance and invalidate any warranty.

FITTING AND MODIFICATIONS

Fitting the appliance and any controls to the appliance may only be 
carried out by a competent engineer in accordance with these 
instructions and the relevant Installation Regulations.

Flue systems must not be modified in any way other than as described in 
the fitting instructions. Any misuse or unauthorised modifications to the 
appliance, flue or associated components and systems could invalidate 
the warranty. The manufacturer accepts no liability arising from any 
such actions, excluding statutory rights.

IMPORTANT

 

The service engineer must complete the Service Record at the back of 
the Installation, Commissioning, and Serving instructions after each 
service.

SERVICING:

Advise the user to have the system regularly serviced by a competent, 
qualified engineer (such as OFTEC registered personnel) using 
approved spares, to help maintain the economy, safety and reliability of 
the appliance.

INSTALLATION REGULATIONS

Failure to install appliances correctly could lead to prosecution.

COMPLYING WITH THE BUILDING REGULATIONS:

The boiler and flue form part of the controlled services for the building. 
It is law that all controlled services for buildings must comply with 
building regulations. You must be able to satisfy your Local Authority 
Building Control Body (LABC) that the work carried out concerning the 
installation and commissioning of the heating appliances has been 
carried out to a satisfactory standard.

OFTEC operate a competent persons scheme and registered installers 
are able to certify that their work complies with building regulations. 

Under the scheme:
• OFTEC must be informed about every installation.
• OFTEC will issue a building regulations compliance certificate to the 

householder and will notify LABC.

OFTEC provide controlled document forms CD10 and CD11 for use 
during installation and commissioning respectively.

Other organisations operate self-certification schemes e.g. NAPIT and 
BESCA Ltd. and it may be possible for installers who are members of 
these organisations to self certify their work.

Alternatively you must submit a building control notice to the LABC 
before installing any boiler.

The LABC will then arrange regular inspection visits during the work to 
ensure that the installation complies with the regulations.

The appliance must be installed by a competent person. The person 
installing the appliance should be aware of the Health and Safety at Work 
Act and take appropriate action to ensure that the regulations are 
adhered to. In order to give optimum efficiency and trouble free 
operation the appliance must be commissioned by a qualified OFTEC 
engineer.The compliance with a British Standard does not, in itself, 
confer immunity from legal obligations. In particular the installation of 
this appliance must be in accordance with the relevant requirements of 
the following British Standards and regulations in respect of the safe 
installation of equipment.

BS 5410: part 1: Code of practice for Oil Fired Boilers.The Building 
Regulations Part J and L1 England and Wales; Part F and Part J Section 
III Scotland;

Part L and Part F Northern Ireland.

Local water company bye-laws.The Control of Pollution (Oil) 
Regulations.

OFTEC Standards.

Where no specific instruction is given, reference should be made to the 
relevant codes of practice.

Warnings in this document are framed and identified by 
a warning triangle which is printed on a grey 
background.

Important information in cases where there is no risk of 
personal injury or material losses is identified by the 
symbol shown on the left. It is bordered by horizontal 
lines above and below the text.

Symbol

Meaning

a step in an action sequence

 

a reference to a related part in the document or to other 
related documents

a  list  entry

a list entry (second level)

Ø

Diameter

RS

Room Sealed

Summary of Contents for Worcester Greenstar Oilfit External

Page 1: ...ONS LOW LEVEL HORIZONTAL BALANCED FLUE GREENSTAR OILFIT FLUE EXTERNAL 6720807912 00 2Wo THIS MANUAL COVERS FLUE INSTALLATION FOR THE CAMRAY DANESMOOR 2013 AND BOTH VERSIONS OF HEATSLAVE BOILERS HEATSLAVE AND HEATSLAVE II 6 720 807 912 2015 10 ...

Page 2: ...Discharge Flue options 4 4 Installation 5 4 1 Balanced Low level Discharge Flue 5 4 1 1 Flue Components 5 4 2 Rear flue options all models 5 4 3 Side flue option Danesmoor 2013 and Heatslave II 6 4 4 Side flue option Camray and Heatslave 7 4 5 All flue options final assembly 8 4 6 Terminal guard 9 Heatslave and Heatslave II For Heatslave side flue option refer to section 4 4 on page 7 For Heatslav...

Page 3: ...he building It is law that all controlled services for buildings must comply with building regulations You must be able to satisfy your Local Authority Building Control Body LABC that the work carried out concerning the installation and commissioning of the heating appliances has been carried out to a satisfactory standard OFTEC operate a competent persons scheme and registered installers are able...

Page 4: ...g 3 Flue outlet options A Left hand flue outlet using items 1 2 3 from figure 4 B Rear flue outlet using items 1 3 from figure 4 C Right hand flue outlet using items 1 2 3 from figure 4 Fig 4 Flue components 1 External horizontal flue kit Part number 7 716 190 084 2 80 125mm 90 elbow kit Swept Part number 7 716 190 034 3 Terminal guard Part number 7 716 190 050 6720807912 01 3Wo 1 2 3 4 5 6 7 8 9 ...

Page 5: ...scopic inner section 3 Telescopic outer section 4 Clamp stops 5 Clamp assembly Drill through the two sections of the flue inlet 2 3 with the 3 3mm drill bit and secure the two sections with the self tapping screw Drill through the tab 6 with the 3 3mm drill bit into the flue inlet outer section 3 and secure with the self tapping screw Fig 7 Drilling detail 2 Telescopic inner section 3 Telescopic o...

Page 6: ...e side panel opening into the air box until it meets the stops 4 on the clamp assembly Centralise the inner elbow pipe within the elbow Fit the elbow 3 onto the flue cowl Tighten the clamp 1 onto the flue elbow Fig 9 3 Elbow 4 Clamp stops 5 Clamp Drill through the tab 6 on the mounting bracket with the 3 3mm drill bit into the air inlet outer section and secure with a self tapping screw Fig 10 Tab...

Page 7: ... bracket with the 3 3mm drill bit into the air inlet outer section and secure with a self tapping screw Fig 13 6 Clamp tab CAMRAY RIGHT HAND AND HEATSLAVE LEFT HAND OPTION The air inlet outer section is not needed for this outlet position and there will be one screw spare Camray for the right hand flue option reduce the air inlet outer section by 130mm Ensure that the cut is square and remove burr...

Page 8: ...and secure with a self tapping screw Fig 16 Tab detail 4 5 ALL FLUE OPTIONS FINAL ASSEMBLY Lightly grease the flue pipe seal with the solvent free grease supplied Remove the screw from the clamp bracket 1 and open the clamp Insert the terminal 3 fully into the 80mmØ flue pipe Passthefluepipe 2 throughtheclampbracket 1 andpushintothe flue cowl or elbow Fig 17 Final assembly 1 Clamp bracket 2 Flue p...

Page 9: ... 2015 10 9 4 6 TERMINAL GUARD To fit the terminal guard 1 not supplied Hold the terminal guard 1 in place and secure with the four screws 2 removed from the air box earlier Fig 19 1 Terminal guard 2 Screws 6720807912 19 1Wo 1 2 ...

Page 10: ...6 720 807 912 2015 10 10 NOTES ...

Page 11: ...6 720 807 912 2015 10 11 ...

Page 12: ... Worcester Bosch Group is a brand name of Bosch Thermotechnology Ltd worcester bosch co uk 6 720 807 912 2015 10 WORCESTER BOSCH GROUP TECHNICAL SUPPORT 0844 892 3366 APPOINTMENTS 0844 892 3000 SPARES 01905 752571 LITERATURE 0844 892 9800 TRAINING 01905 752526 SALES 01905 752640 ...

Reviews: