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Bosch Rexroth IndraControl S20, Manual

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9 

Errors: Reporting and troubleshooting

9.1 

Reading out diagnostic messages

9.1.1 

General information

Diagnosed errors are displayed with regard to the error type via local diag‐

nostic displays and/or transferred as diagnostic messages to the control.
Diagnostic  messages  are  read  out  via  communication  objects,  also  called

PDI objects. Access these objects using the “Mapping procedure“ via Sercos

P-parameters  described  in  the  data  sheet  "Rexroth  IndraControl  S20  Bus

Coupler for Sercos" (R911342782).
For  further  information  on  the  communication  objects  and  general

IndraControl S20 error messages, refer to the following documentations:

Documentation

●

Application description of the IndraControl S20 system 

R911335988

●

Application  description  Rexroth  IndraControl  S20:  Error  Messages

(

R911344826

)

Error code

The  error  code  is  specified  for  all  diagnostic  messages  via  the  component

"Code" of the DiagState object 0x0018, subindex 4. For a description of pos‐

sible error codes, refer to 

chapter 9.2  "Error codes" on page 47

.

Error location

For  all  diagnostic  messages,  the  error  location  is  displayed  via  the  compo‐

nent "Channel/Group/Module" of the DiagState object "0x0018", subindex "3"

or via the DiagStateChannelNo object "0x0033".
The error location reported via the component "Channel/Group/Module" cor‐

responds to the terminal point at the output "00" to "07", refer to 

tab. 3-2 "Ter‐

minal point assignment, I/O connection" on page 13

.

Channel number 255 (0xFF) means that the whole module is af‐

fected.

Terminal

point

00

01

02

03

04

05

06

07

Output

OUT0

OUT1

OUT2

OUT3

OUT0_CH1 OUT0_CH2 OUT1_CH1 OUT1_CH2 OUT2_CH1 OUT2_CH2 OUT3_CH1 OUT3_CH2

Diagnostics

"Channel"

0

1

2

3

4

5

6

7

Tab. 9-1:

Assigning outputs for the diagnostic message

Example:

In case of a short circuit at the terminal point "05" of the output "OUT2_CH2",

the value "0x05" is reported in the DiagState object "0x0018", subindex "3".

The error location of the diagnostics is "Channel 5".

Abbreviation

Meaning

A

Number of elements

L [byte]

Length of the element in bytes

DOK-CONTRL-S20*SSDO*8*-AP02-EN-P 

Bosch Rexroth AG

43/85

IndraControl S20 Module With Safe Digital Outputs S20-SSDO-8/3

Errors: Reporting and troubleshooting

Summary of Contents for Rexroth IndraControl S20

Page 1: ...The Drive Control Company Rexroth IndraControl S20 Module With Safe Digital Outputs S20 SSDO 8 3 Edition 02 Application Description R911342482 ...

Page 2: ...th AG It may not be re produced or given to third parties without its consent Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract All rights are reserved with respect to the content of this docu mentation and the availability of the product Editorial Department System De...

Page 3: ...ion 14 3 7 Local diagnostic and status displays 15 3 8 Safe state 18 3 8 1 Overview 18 3 8 2 Operating state 18 3 8 3 Error detection in the periphery 18 3 8 4 Device errors 19 3 8 5 Parameterization errors 19 3 9 Switching on safe outputs at CSos 19 3 10 Programming and configuration data 20 4 Integrating the local bus 21 4 1 General information 21 4 2 Supply voltage of the module logic 21 4 3 Su...

Page 4: ...41 8 1 Initial commissioning 41 8 2 Recommissioning after module exchange 42 8 2 1 Replacing the module 42 8 2 2 Recommissioning 42 8 3 Validating 42 9 Errors Reporting and troubleshooting 43 9 1 Reading out diagnostic messages 43 9 1 1 General information 43 9 1 2 DiagState object 0x0018 44 9 1 3 DiagStateChannelNo object 0x0033 45 9 1 4 DiagStateAddValue object 0x0034 45 9 1 5 ResetDiag object 0...

Page 5: ... Ordering data Module 61 11 4 2 Ordering data Documentation 61 12 CSos glossary 63 13 CSos parameters and device parameters 65 13 1 Sercos parameter CIP safety parameter objects 65 13 2 CSos parameters safe configuration 66 13 3 Device parameters safe parameterization 67 13 4 CSos diagnostic messages 67 14 Checklists 69 14 1 General information 69 14 2 Planning 70 14 3 Mounting and electrical inst...

Page 6: ...Bosch Rexroth AG DOK CONTRL S20 SSDO 8 AP02 EN P IV 85 IndraControl S20 Module With Safe Digital Outputs S20 SSDO 8 3 ...

Page 7: ... draw attention to the safety instruction and also provides information on the severity of the hazard The safety alert symbol a triangle with an exclamation point which pre cedes the signal words danger warning and caution is used to alert the read er to personal injury hazards DANGER In the event of non compliance with this safety instruction death or serious injury will occur WARNING In the even...

Page 8: ...Bosch Rexroth AG DOK CONTRL S20 SSDO 8 AP02 EN P 6 85 IndraControl S20 Module With Safe Digital Outputs S20 SSDO 8 3 ...

Page 9: ...s at Bosch Rexroth and third party products by disregarding information given in this ap plication description 2 2 General safety instructions Fatal injuries caused by unintended module use WARNING Observe the safety instructions given in this chapter and the warnings in the manual Qualified staff Qualified personnel in this manual are persons who by their training experi ence instruction and thei...

Page 10: ...lation in the system ac cording to the specific requirements Check the systems upgraded with Csos again Direct and indirect touching Ensure that all components connected to the system are protected against di rect and indirect touching acc to VDE 0100 part 410 If an error occurs no hazardous parasitic voltages may occur single failure proof Required actions Use power supply units with protective s...

Page 11: ... to www boschrexroth com electrics 2 6 Intended use The module S20 SSDO 8 3 is intended to be exclusively used in a CSos sys tem It can fulfill its tasks only if the specifications from this document are used Use this module only according to the specified technical data and ambient conditions refer to chapter 11 Technical data and ordering data on page 55 This module is intended to connect single...

Page 12: ...nts 2 8 Abbreviations used Abbreviation Meaning Standard Example SIL Safety integrity lev el IEC 61508 SIL 2 SIL 3 SILCL SIL Claim Limit EN 62061 SILCL 3 Cat Category EN ISO 13849 1 Cat 2 cat 4 PL Performance Level EN ISO 13849 1 PL e PL d Tab 2 2 Abbreviations of the safety requirements Abbreviation Meaning PELV Protective extra low voltage acc to EN 50178 VDE 0160 EUC Equipment under control Tab...

Page 13: ...ally and allow the integration of actuators into the safe Csos system In the Csos system safety categories with the following requirements can be met with the module depending on the application conditions Up to SIL 3 acc to IEC 61508 Up to SILCL 3 acc to EN 62061 Up to cat 4 PL e acc to EN ISO 13849 1 3 2 Module structure 1 4 2 3 6 5 7 1 Bus base module 2 Electronics module 3 Plug to connect the ...

Page 14: ... labeled in color Use exclusively the plugs delivered with the module The following applies to the tables All outputs are safe digital outputs 0 V GND Common ground of the outputs FE Common functional earth Terminal point Color Assignment a1 a2 Red 24 V DC UO UO Supply of digital outputs in ternally connected b1 b2 Blue GND Reference potential of the sup ply voltage internally connec ted Tab 3 1 T...

Page 15: ... outputs of the module can be parameterized in pairs Thus the outputs can be adjusted to different operating conditions and different safety integrities SIL SILCL cat PL can be implemented For a high error detection switch on the test pulses If it is not possible to switch on the test pulses for the connected loads the test pulses can be switched off However the error detection rate is then lower ...

Page 16: ... Use actuators that are sufficiently slow Ensure that the load is not that dynamically that it causes hazardous states within 1 ms Do not connect fast actuators responding safety critically on pulses be low 1 ms Switching off the test pulses affects the error detection of the module Observe the attainable safety integrity refer to chapter 7 Connection examples of the safe outputs on page 33 Observ...

Page 17: ...the device located in front Red on RD RD The device is ready but it lost the connection to the bus coupler Yellow on YE YE The device is ready but it has not yet detected a valid cycle after power on Yellow flashing YE The device is not yet part of the current configuration Green and yel low flashing al ternately GN YE The device is ready Communication in the station is ok Output data cannot be ou...

Page 18: ...Application is not ready on the module Hardware error TUNID DIP switch was changed at runtime The communication to a safe parent control is locked Flashing red RD Module is not parameterized or parameterization was not applied P Diagnostics of the safe communication protocol Off No safe communication Green on GN GN Safe communication running without malfunction Green flashing GN Safe communication...

Page 19: ...nection to the originator Green flashing GN The connection to the originator is established but no I O data is exchanged Green on GN GN I O data is exchanged with the originator Flashing red RD I O connection to originator failed Red on RD RD An error was detected in the connection that does not allow further process ing Red green flash ing GN RD The module is ready to set a new TUNID via DIP swit...

Page 20: ...ization error 5 Error detection in the safe communication 3 8 2 Operating state In the operating state the outputs can assume either state 1 or state 0 State 0 is the safe state 3 8 3 Error detection in the periphery Outputs If an error is detected at an output this output is disabled 0 safe state Operating time in incorrect state If the module goes into an incorrect state the user has to check ac...

Page 21: ...cuit User error Module overloading Module overheating The diagnostic message is transferred to the control refer to chapter 9 Er rors Reporting and troubleshooting on page 43 Loss of the safety function due to aftereffects WARNING To avoid aftereffects disconnect the module completely from the voltage supply and replace it if there is a device fault 3 8 5 Parameterization errors Parameterization e...

Page 22: ...guration data Bosch Rexroth provides devices description files for control systems Programming data and configuration data are bus or network specifically defined in the device description SDDML Bosch Rexroth AG DOK CONTRL S20 SSDO 8 AP02 EN P 20 85 IndraControl S20 Module With Safe Digital Outputs S20 SSDO 8 3 Product description ...

Page 23: ...ule For technical data of the supply voltage refer to tab 11 7 Supply voltage UBUS logic on page 57 The current currying capacity for the voltage supply UBUS depends on the bus coupler used Observe the technical data and specifications in the bus coupler manual 4 3 Supply voltage UO Loss of the safety function due to the use of unsuitable voltage supplies WARNING Observe the general safety instruc...

Page 24: ...r an infeed terminal Fig 4 1 Feeding UO with connection to the functional earth acc to EN 60204 1 Observe the information on the module behavior when an error occurs at the supply voltage UO refer to chapter 9 2 3 Errors of the supply voltage on page 49 4 4 DC distribution network acc to IEC 61326 3 1 Module electronics destroyed due to overvolt age NOTICE Do no use a DC distribution network A DC ...

Page 25: ...secure the sys tem against restart before mounting or demounting the module Connect the voltage only after the system has been set up completely and ensure that there is no hazard originating from the station or the system Observe the diagnostic displays and possible diagnostic mes sages Install the module in a dust and humidity proof control cabinet or terminal box IP 54 or higher on a 35 mm moun...

Page 26: ...D LSB SDID 1hex to 1Fhex 1hex to 7Fhex MSB The MSB most significant bit has the highest significance LSB The LSB least significant bit has the lowest significance Tab 5 1 Switch position at CSos Example Calculating the TUNID using the DIP switch position SDID 23 17hex DIP switches 4 2 1 and 0 to on SNN 1 1hex DIP switch 0 to on Resulting TUNID 00000017000600000001hex Setting address 1 Remove the l...

Page 27: ...he active TUNID can be checked by reading out the parameter S 0 1800 x 19 5 1 4 Mounting and demounting modules Mounting bus base module A B Fig 5 2 Mounting bus base module 1 Set all bus base modules required for the station on the mounting rail A 2 Push the bus base modules into the connection of the bus coupler or the previous bus base module B Snapping on and removing the electronics module Fi...

Page 28: ...g plug Set the plug vertically to its position The plugs are color coded but not hard ware coded Observe the colored markings of the plugs or slots Assignment from left to right blue red white green Press the plug down until it is fix Ensure that the locking clip engages C A A B Fig 5 6 Removing plug Disengaging the locking clips A Tilt the plug a bit up B Remove the plug from the module C Bosch R...

Page 29: ...scription of the IndraControl S20 system R911335988 Sercos system manual for I O devices R911333512 Observe the additional information in the documentation of the bus coupler 5 2 3 Electric installation of the module Observe the general safety instructions refer to chapter 2 4 Safety of machine or system on page 8 Loss of the safety function as well as material damage due to an incorrect installat...

Page 30: ...Bosch Rexroth AG DOK CONTRL S20 SSDO 8 AP02 EN P 28 85 IndraControl S20 Module With Safe Digital Outputs S20 SSDO 8 3 ...

Page 31: ... LED FS flashes If the parameters are valid for all outputs and transferred without errors the module is ready Valid output data is only written in this state In every other state each output is switched to the safe state If an error was detected during the parameterization the parameterization data is not applied The flashing LED FS indicates that the parameterization is invalid The error is addi...

Page 32: ...switch off after the set switch off delay 250 ms 500 ms 1 s 2 s 4 s 8 s 16 s 32 s 64 s 128 s Accuracy 5 of the set value Assignment of the switch off delay Dual channel To channel 2 The switch off delay can be assigned either dual channel or only to chan nel 2 The default values are highlighted in bold Tab 6 1 Parameterization per output pair Test pulses If the light pulses are switched off cross ...

Page 33: ...s are im mediately switched off without delay In this case only stop category 0 is supported Incorrect safety distances due to an incorrect ly selected switch off delay WARNING For the safety distances observe the selected switch off delay Note the following when switching off Switching off can be canceled by switching on the output again When changing the module parameterization the changed param...

Page 34: ...Bosch Rexroth AG DOK CONTRL S20 SSDO 8 AP02 EN P 32 85 IndraControl S20 Module With Safe Digital Outputs S20 SSDO 8 3 ...

Page 35: ...iring the connecting cables for actuators ensure that they are cross fault protected Observe the maximum load of the outputs refer to chapter 3 5 Safe digital outputs on page 13 Module destruction due to an incorrect exter nal voltage supply NOTICE Exclude feeding of an external voltage into an output e g due to cross faults In these examples also observe the standards IEC 61508 EN 62061 and EN IS...

Page 36: ... cable routing separated cable routing double insula tion use of ferrules are not considered in the table Only errors between outputs located on the same plug are observed If the installation is correct cross faults against inputs and outputs of other plugs for example cannot occur 7 2 Notes on the protective circuitry of external relays and con tactors free wheeling circuit K1 Fig 7 1 Example of ...

Page 37: ...xternal wiring is regularly checked by the machine control upon machine startup This check has to detect the loss of the safety function x Ensure that the module is switched off safely with respect to the application if an error occurs or that a warning is generated optically and or acoustically x Note that all undetected errors can cause the loss of the safety function Take measures allowing the ...

Page 38: ...the readback and thus the state of the switching ele ments in the safe application program Loss of the safety function due to parasitic voltage WARNING Connect the ground of the actuator to the ground terminal point of the corre sponding output on the IndraControl S20 plug Using an external ground is not permitted Key data Actuator Single channel Dual channel Attainable SIL SILCL Cat PL SIL 2 SILC...

Page 39: ... actuator Ensure that this error does not cause a delayed sys tem startup Cross fault Output against output Yes All LEDs OUT Red on Yes Cross fault between the outputs is only detected when the outputs are in a switched off state if the test pulses are switched on If an error is detected the module disables all its outputs Short circuit Output against ground or output against FE Yes Short cir cuit...

Page 40: ...Analyze the readback and thus the state of the switching elements in the safe application program Loss of the safety function due to parasitic voltage WARNING Connect the ground of the actuator to the respective ground terminal point of the corresponding output on the IndraControl S20 plug Using an external ground is not permitted The error detection time does not have to be considered for a dual ...

Page 41: ...on by external monitoring Ob serve all errors that can occur in the actuator Ensure that this error does not cause a delayed sys tem startup Cross fault Output against output Yes limited All LEDs OUT Red on No Cross fault between the outputs is only detected if the outputs are in a switched off state when the test pulses are switched on If an error is detected the module disables all its outputs I...

Page 42: ...ssigned Output Dual channel Dual channel Switch off delay for stop category 1 Enabled Enabled Or disabled Test pulses out put disabled Enabled Enabled Bosch Rexroth AG DOK CONTRL S20 SSDO 8 AP02 EN P 40 85 IndraControl S20 Module With Safe Digital Outputs S20 SSDO 8 3 Connection examples of the safe outputs ...

Page 43: ...ly voltage UO actuators on page 58 After applying the operating voltage If possible measure the ripple of the voltages to en sure that there are no deviations Measure the input voltages at the module to ensure that they are within the valid range Check whether the module starts without errors using the LEDs on the module Check the mounting and installation For the checklist refer to chapter 14 Che...

Page 44: ...s to fulfill the following conditions Same device type Same or higher version 8 2 2 Recommissioning After replacing the module proceed as for the initial commissioning refer to chapter 8 1 Initial commissioning on page 41 The parameterization of the previous module remains and is applied to the new module upon system start 8 3 Validating Perform a safety validation after each safety relevant chang...

Page 45: ... to chapter 9 2 Error codes on page 47 Error location For all diagnostic messages the error location is displayed via the compo nent Channel Group Module of the DiagState object 0x0018 subindex 3 or via the DiagStateChannelNo object 0x0033 The error location reported via the component Channel Group Module cor responds to the terminal point at the output 00 to 07 refer to tab 3 2 Ter minal point as...

Page 46: ...x FFFFhex Unsigned 32 Unsigned value only positive values 0000 0000hex FFFF FFFFhex Tab 9 4 Data types 9 1 2 DiagState object 0x0018 The diagnostic object DiagState 0x0018 is structured as follows Index Object name Object type Data type A L byte Rights Meaning 0x0018 DiagState Record 6 R Diagnostic state 1 Lfd Nr Var Unsigned 16 1 2 R Consecutive fault number since last reset or error memory reset...

Page 47: ...ame Object type Data type A L byte Rights Meaning 0x0033 DiagState Record 6 R Diagnostic state 1 Lfd Nr Var Unsigned 16 1 2 R Consecutive fault number since last reset or error memory reset 2 ChannelNo Var Unsigned 8 1 1 R Affected channel Tab 9 6 DiagStateChannelNo object 9 1 4 DiagStateAddValue object 0x0034 If it is specified under MoreFollows in the DiagState object that an AddValue number is ...

Page 48: ...to a cross fault at channel 3 priority 2 with a fol lowing acknowledgement Read out DiagState object 0x0018 DiagState of slot 1 Lfd Nr 1 Priority 0x02 2 warning active Channel Group Module 3 Code 0x2371 9073 cross fault against another output or exter nal voltage MoreFollows 02 DiagStateAddValue available Text Read out DiagStateChannelNo object 0x0033 Lfd Nr 1 ChannelNo 0x03 After recovering the e...

Page 49: ...2 Recommissioning after module exchange on page 42 LED The LED column in the following tables of this application description speci fies which LED signals the error to the local error diagnostics Acknowledgement and restart Always troubleshoot the cause first If required acknowledge the error Whether an error has to be acknowledged and which special conditions apply to switch on an output or a mod...

Page 50: ...e and one output 0x2344 Short circuit or over load at the displayed output OUT red on Short circuit or overload was detected at the displayed output The respective out put is thus retained in the safe state Read out channel number via the DiagStateChannelNo object 0x033 Check actuators plugs cabling and the free wheeling circuit at the con tactor This diagnostic message can be acknowledged The ack...

Page 51: ...tic mes sage It can only be restarted after an error free power up self test If the power up self test results in errors the module has to be re placed Tab 9 9 Errors of the safe digital outputs 9 2 3 Errors of the supply voltage Code Error cause LED Description effect Acknowledgement remedy 0x3411 Undervoltage UO sup ply UI flash ing Undervoltage was detected at the UO supply A diagnostic message...

Page 52: ... the error cannot be elimina ted contact Bosch Rexroth Tab 9 11 Parameterization errors cannot be acknowledged 9 2 5 General errors Code Error cause LED Description effect Acknowledgement remedy 0x4210 Critical module temper ature The module temperature reached a criti cal value The switch off is imminent If the temperature increases more the module goes into the safe state using the device firmwa...

Page 53: ...cified excep tions WARNING Before acknowledging an error ensure that the acknowledgment does not cause a hazardous machine state When planning the machine or the system ensure that the hazardous area is visible Unintended machine startup due to start or restart after adding voltages as well as the missing request of the safety function WARNING Observe the following notes The module starts after th...

Page 54: ...Bosch Rexroth AG DOK CONTRL S20 SSDO 8 AP02 EN P 52 85 IndraControl S20 Module With Safe Digital Outputs S20 SSDO 8 3 ...

Page 55: ...damaged The function of the safety module is not guaranteed anymore in this case In case of error send the module to Bosch Rexroth or contact the Bosch Rexroth service refer to chapter 16 Service and support on page 79 10 3 Decommissioning and disposal Decommission as described by the machine or system vendor Ensure the following handling of used modules when decommissioning the Csos system or par...

Page 56: ...Bosch Rexroth AG DOK CONTRL S20 SSDO 8 AP02 EN P 54 85 IndraControl S20 Module With Safe Digital Outputs S20 SSDO 8 3 ...

Page 57: ...rent of 6 A 4 Outs loaded with 1 5 A or 8 Outs loaded with 0 75 A Storage and transport 40 C to 85 C Air humidity Operation 75 on average 85 occasionally Storage and transport 75 on average 85 occasionally Air pressure Operation 70 kPa to 108 kPa up to 3 000 m above sea lev el Storage and transport 66 kPa to 108 kPa up to 3 500 m above sea lev el Degree of protection IP20 operation min in installa...

Page 58: ...t amplitude Shock acc to IEC 60068 2 27 30g via 11 ms criterion A Tab 11 3 Mechanical requirements 11 2 3 Safety characteristics acc to EN 61508 Attainable SIL SIL 2 single channel SIL 3 dual channel Depending on the parameterization and wiring re fer to chapter 3 6 Connecting options for actua tors depending on the parameterization on page 14 and refer to chapter 7 Connection examples of the safe...

Page 59: ...ics acc to EN ISO 13849 1 Attainable performance level PL d single channel PL e dual channel Depending on the parameterization and wiring re fer to chapter 3 6 Connecting options for actua tors depending on the parameterization on page 14 and refer to chapter 7 Connection examples of the safe outputs on page 33 Diagnostic coverage DC 99 Mean time up to a dangerous failure MTTFd 100 years Tab 11 6 ...

Page 60: ...uitable voltage supplies WARNING Use voltage supplies acc to EN 50178 VDE 0160 PELV The module is provided with a parallel re verse polarity protection This protection is only temporally limited To avoid a module defect proceed as follows DANGER Due to the maximum current carrying capacity of 8 A protect the volt age supply UI externally with a fuse of 8 A slow Only use PELV power supply units wit...

Page 61: ...e None Switch off delay to switch off acc to stop category 1 250 ms 500 ms 1 s 2 s 4 s 8 s 16 s 32 s 64 s 128 s Accuracy 5 of the set value Refer to chapter 6 2 Parameterizing the safe outputs on page 29 Maximum test pulse period in switched off state drive actively 1 ms Maximum test pulse period in switched on state 3 ms depending on the load capacity Status displays One green LED per output Refe...

Page 62: ...erve that when selecting the actuator Loss of the safety function due to the switch on pulse WARNING Note that the load may neither fail nor react safety criti cally if the switch on pulse light test is 1 ms Observe that when selecting the actuator This switch off pulse can cause the loss of the safety function WARNING Note that the load may not react safety critically if the switch off pulse dark...

Page 63: ...sion acc to DIN EN 61000 6 3 Emitted interference EN 55022 Class B residential area Tab 11 10 Compliance with EMC directive 2004 108 EC 11 4 Ordering information 11 4 1 Ordering data Module Description Type Part number Rexroth IndraControl S20 Module with Safe Digital Outputs S20 SSDO 8 3 R911173192 Tab 11 11 Ordering data for the module 11 4 2 Ordering data Documentation Description Part number I...

Page 64: ...dering data for manuals Ensure that the current documentation is consulted Go to the Bosch Rexroth internet www boschrexroth com Prod ucts Electric Drives and Controls CAD and documenta tion Documentation Bosch Rexroth AG DOK CONTRL S20 SSDO 8 AP02 EN P 62 85 IndraControl S20 Module With Safe Digital Outputs S20 SSDO 8 3 Technical data and ordering data ...

Page 65: ...C 60050 191 1990 05 01 Note 1 An error is often caused when the unit itself fails but it can also be present without previous failure Note 2 In this part of the ISO 13849 Error means accidental error FMEA Failure Mode and Effects Analysis FMEA is an analytic method of the preventive quality assurance It is used to find potential vulnerabilities and to detect their relevance and evaluate them and t...

Page 66: ...mination of the machine lim its the identification of the danger and the risk assessment ISO 12100 2011 3 15 Risk assessment Complete procedure covering a risk analysis and a risk evaluation ISO 12100 2011 3 17 Risk evaluation Evaluation based on the risk analysis whether the goals to minimize the risk were achieved ISO 12100 2011 3 16 Safety measures Measure for the intended risk reduction Exampl...

Page 67: ...0 1801 x 07 ASCII 12 CIP product name S 0 1810 Safety Validator S 0 1810 x 01 DEC_OV 2 SV Max data age S 0 1810 x 02 DEC_OV 2 State of the safety validator S 0 1810 x 03 DEC_OV 2 SV error code S 0 1810 x 04 DEC_OV 2 Safety validator type S 0 1810 x 05 DEC_OV 2 SV time coordination message multiplier S 0 1810 x 06 DEC_OV 2 SV maximum number of users S 0 1810 x 07 DEC_OV 1 SV timeout multiplier S 0 ...

Page 68: ... fault parameterization Safety Configura tion Time Stamp SCTS 0x6000000 01 Specified value Safety Network Number SNN 0x6000000 01 SNN set at the DIP switch 0x600000000 Safety Device ID SDID 1 SDID set at the DIP switch Format Type 2 Telegram format 1 base format 2 extended format Network Time Ex pectation NTE 40 This period in ms is monitored and guarantees that the process data is not older than ...

Page 69: ...rrect module 6149 0x1805 Electronic Key mis match Revision The configured device SDDML file does not match the physically installed module Request new SDDML file or install the correct module 6150 0x1806 Output Connection Point not found The configured device SDDML file does not match the physically installed module Request new SDDML file or install the correct module 6151 0x1807 App Path Configur...

Page 70: ...application was compiled without errors Log in to the standard ap plication to automatically apply the required changes Duplicate For ward open Increase the NTE val ue under Safe configuration 6160 0x1810 SafetyClose refer enced an unknown connection The module received a Safety Close with incorrect connection parameters Compare the DIP switch position with the values entered under Safe Configurat...

Page 71: ...on HW FW 00 1 01 Date 17 01 2014 Tester 1 John Doe Tester 2 Jane Doe Notes System XXX was checked for hood manufacturing No Request mandatory Yes Notes X No Request optional Yes No Notes Y Equipment ID Enter device type and or equipment ID for the ob served module Version HW FW Enter hardware and firmware version of the module refer to chapter 3 2 Module structure on page 11 Date Enter the date wh...

Page 72: ... requirements on the actuators and on the cable routing observed acc to the SIL SIL CL cat PL to be reached and is the implemen tation planned 9 Are the specifications on the parameterization determined for each channel 10 Are there any test intervals specified to test the switch off capability of the actuators if required to meet an SIL SIL CL cat PL 11 Is it ensured that a purposeful start of ha...

Page 73: ...pecified e g EPLAN and provided to the exe cuting bodies 17 Were the specifications for the commissioning specified and provided to the executing bodies Date Signature editor Date Signature tester DOK CONTRL S20 SSDO 8 AP02 EN P Bosch Rexroth AG 71 85 IndraControl S20 Module With Safe Digital Outputs S20 SSDO 8 3 Checklists ...

Page 74: ...lled and fastened cor rectly in the control cabinet PC IP54 3 Do the cross sections and the cable wiring correspond to the specifications 4 Does the connection technique correspond to the specifications made in the technical data in the corresponding user manual No Request optional Yes No Notes 5 Is the protocol or the address set correctly ac cording to the specification Date Signature edi tor Da...

Page 75: ...the out puts and is the NTE set correctly 4 Are the outputs parameterized as dual chan nel parameterized in a way that they match each other 5 Are the test pulses of the outputs parameter ized depending on the actuator connected 6 Was the switch off delay for stop category 1 considered when calculating the total re sponse time of the machine or system No Request optional Yes No Notes 7 Are the saf...

Page 76: ...dule is involved in performed 7 Were actions taken to reach a certain category 8 Do all wires correspond to the specifications 9 Does the power supply correspond to the speci fication on the protective extra low voltage acc to PELV 10 Was the voltage supply from UO and UBK con nected from a power supply unit in the IndraControl S20 system 11 Is the external protection of the module imple mented ac...

Page 77: ...ctuators if required to meet an SIL SIL CL cat PL 17 Is it ensured that a purposeful start of hazard ous motions is only possible when the danger zone can be seen Date Signature edi tor Date Signature test er DOK CONTRL S20 SSDO 8 AP02 EN P Bosch Rexroth AG 75 85 IndraControl S20 Module With Safe Digital Outputs S20 SSDO 8 3 Checklists ...

Page 78: ...Bosch Rexroth AG DOK CONTRL S20 SSDO 8 AP02 EN P 76 85 IndraControl S20 Module With Safe Digital Outputs S20 SSDO 8 3 ...

Page 79: ...cycled anywhere For ecological reasons please do not return empty packages 15 4 Batteries and accumulators Batteries and accumulators can be labelled with this symbol The symbol indicating separate collection for all batteries and accumulators is the crossed out wheeled bin The end user within the EU is legally obligated to return used batteries Out side the validity of the EU Directive 2006 66 EC...

Page 80: ...Bosch Rexroth AG DOK CONTRL S20 SSDO 8 AP02 EN P 78 85 IndraControl S20 Module With Safe Digital Outputs S20 SSDO 8 3 ...

Page 81: ... information on service repair e g delivery addresses and training can be found on our internet sites Service worldwide Outside Germany please contact your local service office first For hotline numbers refer to the sales office addresses on the internet Preparing information To be able to help you more quickly and efficiently please have the following information ready Detailed description of mal...

Page 82: ...Bosch Rexroth AG DOK CONTRL S20 SSDO 8 AP02 EN P 80 85 IndraControl S20 Module With Safe Digital Outputs S20 SSDO 8 3 ...

Page 83: ...utputs 13 58 Errors 48 Dimensions 12 DIP switch 23 Disposal 53 77 Documentation 8 9 61 Dual channel assignment 38 Dynamization 63 E Effect analysis 63 Electric installation Module 27 S20 station 27 Electric Installation 27 Electrical safety 8 EMC directive 61 EN 61508 56 EN 62061 57 EN ISO 13849 1 57 EPI 63 Error After module exchange 47 Error code 43 47 Error detection 8 Error detection in the pe...

Page 84: ...oning 42 Related documents 10 Remaining risk 64 Repair 8 53 Reporting errors 43 ResetDiag 0x0019 46 Restart 47 Risk 64 Risk analysis 64 Risk assessment 64 Risk evaluation 64 S Safe configuration CSos 66 Safe parameterization 67 Safe state 18 Safety alert symbol 5 Safety characteristics acc to EN 61508 56 Safety characteristics acc to EN 62061 57 Safety characteristics acc to EN ISO 13849 1 57 Safe...

Page 85: ...leshooting 43 TUNID 64 U UNID 64 Unique Network Identifier 64 Unpacking 23 Use intended 9 V Validate 41 Validating 42 Validating hardware 9 Voltage supply 21 DOK CONTRL S20 SSDO 8 AP02 EN P Bosch Rexroth AG 83 85 IndraControl S20 Module With Safe Digital Outputs S20 SSDO 8 3 Index ...

Page 86: ...Notes Bosch Rexroth AG DOK CONTRL S20 SSDO 8 AP02 EN P 84 85 IndraControl S20 Module With Safe Digital Outputs S20 SSDO 8 3 ...

Page 87: ...Notes DOK CONTRL S20 SSDO 8 AP02 EN P Bosch Rexroth AG 85 85 IndraControl S20 Module With Safe Digital Outputs S20 SSDO 8 3 ...

Page 88: ...mpany Bosch Rexroth AG Electric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Tel 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics DOK CONTRL S20 SSDO 8 AP02 EN P ...

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