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MKE Synchronous Servomotors

Features and functions

Bosch Rexroth AG

R911414374, Edition 01

Safety of machinery. Safety-related parts

of control systems. General principles for

design

•

Information sheet no.

005 “Gravity-loaded

axes (vertical axes)” published by: DGUV

Fachbereich Holz und Metall (German

Employer's Liability Insurance Association

Wood and Metal)

Determine the complete safety requirements

valid for the specific case of application and

observe them during plant design. Comply with

all applicable national regulations!

Functionality test

WARNING

Danger of explosion at maintenance work and

check operation
Do maintenance work only outside of hazardous

areas.
Ensure that no hazardous gas or dust atmos-

phere exists during grind in procedures.

That is why the function and the holding brakes

have to be checked in regular intervals and mal-

functions must be removed in an appropriate

period.

The braking effect can be reduced by:

•

Corrosion on friction surfaces, vapor and

sediment

•

Over voltages and too high temperatures

•

Wear (increasing the air gap between arma-

ture and pole)

The holding brake functionality can be checked

mechanically by hand or automatically by means

of the software function.

Manually check holding torque (M4)

De-energize the motor and ensure it

cannot be restarted.

Measure the transferable holding torque

(M4) of the holding brake with a torque

wrench.

Check holding torque (M4) using the soft-
ware function

For Bosch Rexroth drive controller

Start the P-0-0541, C2100 Command

Holding system check in drive controller.

The efficiency of the holding brake and the

opened state are checked by starting the

routine.

🡆

If the holding torque (M4) is not

achieved, the resurfacing routine can

be used to reconstitute the holding

torque. If you have any questions about

grind in parameters, contact Bosch

Rexroth service.

6.2.9

Vibration behavior

The oscillation behavior corresponds to oscil-

lating quantity level A according to EN IEC

60034-14:2018 up to the rated speed.

6.2.10 Bearing

The motors are equipped with a deep-groove ball

bearing with high-temperature grease for prelu-

brication.

Bearing service life

The bearing lifetime is an important criterion for

the availability of motors. The operating condi-

tions influence the bearing service life L

10h

con-

siderably.

About this pr

oduct

Summary of Contents for MKE098

Page 1: ...MKE Synchronous Servomotors UL CSA Operating Manual R911414374 Edition 01 ...

Page 2: ...rty rights Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract All rights are reserved with respect to the content of this documentation and the availability of the product DOK MOTOR MKE GEN3U IT01 EN P DC AE EPI5 jw mb 880e2b78ec1d60710a347e88739dab38 1 en_US ...

Page 3: ...tric voltage 9 2 4 3 Protection from mechanical danger 9 2 4 4 Protection against magnetic and electromagnetic fields 9 2 4 5 Protection against ignitable electrostatic discharges 10 2 4 6 Protection against burns 10 2 4 7 Electrostatic sensitive devices ESD 10 3 Scope of delivery 11 4 Explosion protection 11 4 1 UL E file number 11 4 2 Product description 11 4 3 ATEX label 11 5 Identification 12 ...

Page 4: ...le transmission elements 27 8 3 Electrical connection 28 8 3 1 Electrical connection general notes 28 8 3 2 Wiring diagram 30 8 3 3 Electrical connection motor types MKE037 098 32 8 3 4 Electrical connection motor types MKE118 32 8 3 5 Ground connection 32 9 Commissioning and operation 33 9 1 Safety 33 9 2 Ambient conditions during operation 33 9 2 1 Vibration load during operation 33 9 3 Commissi...

Page 5: ... 14 8 MKE118D 027 48 14 9 MKE118D 035 49 14 10 Tolerances 50 14 11 Axial force 50 14 12 Radial force 50 14 12 1 MKE037 Radial force 50 14 12 2 MKE047 Radial force 50 14 12 3 MKE098 Radial force 50 14 12 4 MKE118 Radial force 51 14 13 Specifications 52 14 13 1 MKE037 Specifications 52 14 13 2 MKE047 Specifications 53 14 13 3 MKE098 Specifications 54 14 13 4 MKE118 Specifications 55 15 Appendix 56 1...

Page 6: ...he seriousness of the danger The warning triangle with exclamation mark indicates the danger for persons DANGER Non compliance with this safety instructions will result in death or severe personal injury WARNING Non compliance with this safety instructions can result in death or severe personal injury CAUTION Non compliance with this safety instructions can result in moderate or minor personal inj...

Page 7: ...g instruction must be stored and transferred in case of sale during the complete product lifetime 2 1 Important directions on use 2 1 1 Intended use Prerequisites for proper and safe use of the motors are proper transport appropriate storage proper assembly and connection careful maintenance operation and overhaul The motors are suited for proper use in haz ardous areas according to UL 674 2020 12...

Page 8: ...ents safety guidelines and internal instructionsEN 50110 1 2013 2 3 General safety instruc tions Important Please read all instructions before motor installation Do not install or operate motors or components of the electric drive and control system before you have not carefully read all delivered docu ments Please observe the particular applicable national local and system specific regulations th...

Page 9: ...r to life risk of injury heavy injury or material damage Do not stay within the motion zone of the machine Avoid unauthorized access into the danger zone Additionally secure vertical axes to prevent them from sinking or descending after having shutdown the motor for instance as follows Mechanically lock the vertical axis providing an external braking catching clamping device or ensure sufficient w...

Page 10: ...t Electrostatic charges may be caused e g by the following processes electrostatic painting pneumatically conveyed dust or bulk material hydraulically conveyed or flowing liquids and droplets mechanically driven belts brushes and films etc Danger of explosion due to highly charge gener ating processes Highly charge generating processes may cause bush discharges or propagating bush discharges and l...

Page 11: ... non ventilated servo controlled permanent magnet special motors for use in hazardous areas with a free internal volume of 300 cu in or less The motors are controlled by a pulse width modulated PWM variable frequency drive The speed of the motor is varied by changing the frequency of the power supplied The drive frequency and voltage are changed by fast pulse width modulation of a bus voltage The ...

Page 12: ...60K Km eff Torque constant n max Maximum speed T amb Ambient temperature during operation KE eff R m s voltage constant Op Temp T4 Maximum surface temperature BU 814 717 UL serial number Brake Holding brake data optional IP65 Degree of protection IPxx Symbol Meaning Manufacturer information Made in Germany Bosch Rexroth AG 97816 Lohr Bgm Dr Nebel Str 2 Germany Table 5 Meaning of marks of conformit...

Page 13: ...es over 60 C may cause burns Let the motors cool down before working on the motors or in close proximity to the motors The thermal time constant stated in the technical data is a measure for the cooling time Cooling down can require up to 140 minutes Wear safety gloves Do not work on hot surfaces Motor damage due to strikes onto the motor shaft Do not strike the shaft end and do not exceed the all...

Page 14: ...5 1981 12 Oscillating quantity level Level A EN IEC 60034 14 2018 up to rated speed Installation altitude 0 1000 m above MSL without derating Sound pressure level MKE037 MKE118 75 dB A 3 dB A Thermal class 155 F EN 60034 1 2010 Cor 2010 Encoder system A optically Singleturn Hiperface 128 signal periods B optical Singleturn EnDat 2 1 2 048 signal periods C optically Multiturn Hiperface 128 signal p...

Page 15: ... Flange mm B Length mm C Shaft Ø mm D Shaft length mm E Centering collar mm F Hole circle mm G Mounting holes mm MKE037 60 283 5 9 20 40 70 4 5 MKE047 88 287 5 14 30 50 100 6 6 MKE098 144 383 5 24 50 110 165 11 MKE118B 194 489 5 32 60 130 215 14 MKE118D 194 662 5 32 60 130 215 14 Use the following screws and washers for flange and foot assembly About this product ...

Page 16: ...mm B C MKE037 NPT 3 4 MKE047 NPT 3 4 MKE098 NPT 3 4 MKE118 41 NPT 3 4 NPT 3 4 6 2 3 Thermal motor protection The motor temperature is monitored by two sys tems that are operated independently of each other The mounted temperature sensor and the drive internal temperature model ensure the best protection of motors against thermal overload MKE motors are protected against impermissible heating by a ...

Page 17: ...Threshold values for MKE motors are Motor warning temperature 120 C Motor disconnection temperature 130 C The temperature signal is transmitted via the motor interface X2 T1 T2 Monitoring for a maximum value of the resistance ensures that any cable breakage that may occur is detected as a fault 6 2 4 Cooling mode Self cooling IC410 In case of self cooling motors the heat dissipa tion is realized v...

Page 18: ...ption Applications where the maximum travel is within one mechanical revolution of the motor Optical encoder Multiturn absolute option C D The encoders enable absolute indirect position sensing within 4 096 mechanical revolutions The encoders replace a separate absolute value encoder at the motor The absolute axis position at this encoder variant is retained by the battery buffering 6 2 6 Degree o...

Page 19: ...out mounting drive ele ments Explosion protection When mounting drive elements check their suit ability and keep the explosion protection direc tives during operation Selecting of all mounting components underlies the sole responsibility of the plant manufacturer or operator WARNING Explosion hazard and danger to life or substan tial property damage The totality of a motor machine combination must...

Page 20: ...olding brake WARNING Danger to life or high damage to property igni tion and explosion hazard due to inappropriate use In order to prevent danger due to ignitable gases or explosive dust air mixtures in the vicinity of the motors the user must make sure that the holding brake does not present a source of igni tion in the normal service For this reason the holding brake must never be used outside t...

Page 21: ... to guarantee under the worst installation and operation conditions that a suffi cient voltage 24 V DC 10 is available at the motor in order to release the holding brake The voltage drop ΔU on the brake supply can approximately be calculated for copper conduc tors using the following formula Fig 3 Voltage drop of brake supply ΔU Voltage drop V ρ Cu Specific resistance of copper Ω mm2 m l Cable len...

Page 22: ...creasing the control voltage by voltage control or pulse width modulation with a PWM cycle frequency 4 kHz Decreasing the controlled voltage or PWM cycle frequency of the control voltage 4 kHz Ensure the functionality of the holding brake Remark Refer to the instructions in the con trol module documentation Refer to the notes for dimensioning of the cable length and cable cross section of brake ca...

Page 23: ...r gap between arma ture and pole The holding brake functionality can be checked mechanically by hand or automatically by means of the software function Manually check holding torque M4 1 De energize the motor and ensure it cannot be restarted 2 Measure the transferable holding torque M4 of the holding brake with a torque wrench Check holding torque M4 using the soft ware function For Bosch Rexroth...

Page 24: ...ying with these conditions a reduced service life is to be expected Explanation of radial and axial force During operation both radial and axial forces act upon the motor shaft and the motor bearing The permissible radial force FR in distance x from the shaft shoulder and the mean speed is specified in the radial force diagrams Fig 4 Point of action of radial force FR and axial force FA The axial ...

Page 25: ...s Table 12 Classification limitations according to EN IEC 60721 3 1 2018 Bearing Ambient temperature 25 55 C Relative air humidity 5 75 Absolute air humidity 1 29 g m Direct solar radiation Not permitted Bearing Shock load Chapter 7 3 Shock load during transport und storage on page 26 Do not remove factory fitted transport protection devices such as dust protection shaft protec tion blind screw fi...

Page 26: ...g temperature sensors encoder can contain parts sus ceptible to electrical discharge ESD Observe the ESD safety measures WARNING Risk of injury and material damage due to improper handling during transport Only use hoisting gear suited for the weight of the motors Use lifting sling belts or lifting eye bolts Secure the lifting eye bolts before use Never walk under hanging loads Never lift the moto...

Page 27: ...upport is plane and the orientation is precise Avoid pinching or jamming the centering collar on the motor side Avoid damaging the receptacle fit on the plant side Use screws and washers for flange assembly according to Chapter 6 2 2 Mechanical interface on page 15 8 2 Assemble transmission elements NOTICE Motor damage due to strikes onto the motor shaft Do not strike the shaft end and do not exce...

Page 28: ...nity of live parts are extremely dangerous Work required on the electric system may only be carried out by skilled electricians Tools for electricians VDE tools are abso lutely necessary Isolate even auxiliary circuits Secure against reactivation Ensure de energization Ground and short circuit Cover or shield any adjacent live parts WARNING High electric voltage Danger to life risk of injury by el...

Page 29: ...rmissible tempera ture increase in case of faulty temperature evalu ation The connections 1 and 2 of the PTC resistor triplet PTC thermistor must be connected to the temperature monitoring of the drive con troller The maximum permissible surface temperature of the MKE motors is 135 C which corre sponds to temperature class T4 The triplet ther mistors installed in the MKE motors in conjunc tion wit...

Page 30: ...30 60 MKE Synchronous Servomotors Electrical connection Bosch Rexroth AG R911414374 Edition 01 8 3 2 Wiring diagram Fig 7 Connection MKE US with EnDat2 1 ...

Page 31: ...31 60 MKE Synchronous Servomotors Electrical connection Bosch Rexroth AG R911414374 Edition 01 Fig 8 Connection MKE US with Hiperface Assembly ...

Page 32: ...ng to the wiring diagram 8 3 4 Electrical connection motor types MKE118 Fig 10 Electrical connection MKE118 UL 1 MKE with connection cables single wires 2 Steel pipe NPT inch not included in the scope of delivery 3 ATEX terminal box not included in the scope of delivery 4 Connection cables guided in steel pipe Remark The system machine manufacturer is responsible for compliance with the applicable...

Page 33: ...ontact if neces sary Make sure that no temperature sensitive components cables electronic compo nents touch hot surfaces All persons working with motors responsible persons mechanics and planners must have knowledge skills and competence according to EN 60079 14 2014 9 2 Ambient conditions during operation Climatic conditions are defined in classes according to EN IEC 60721 The classes are differe...

Page 34: ...t remove any screws or covers while the motor is in a potentially explo sive area CAUTION Explosion hazard Do not operate the motor outside the parameters shown in the motor performance curves Commissioning in potentially explosive atmos pheres is prohibited until it has been ascer tained that the overall system corresponds to the demands and certification conditions for explo sion protection MKE ...

Page 35: ...amplifier drive controller in a hazardous area CAUTION Explosion hazard Do not operate the motor in potentially explosive atmospheres if any mounting screws or covers are removed Do not remove any screws or covers while the motor is in a potentially explo sive area CAUTION Explosion hazard Do not operate the motor outside the parameters shown in the motor performance curves During operation keep t...

Page 36: ...ck due to contact with live parts Change damaged connection cables and decommission the plant immediately Do not repair any connection lines provi sionally Check the connection cable for damage at regular intervals and replace it if necessary Check optionally existing drag chains on defects Check the protective conductor connection at regular intervals for proper condition and tight fit and replac...

Page 37: ...1 2 Replace the motor WARNING Electric shock due to live parts with more than 50 V Replacement may only be performed by per sonnel trained and qualified to work on or with electrical equipment Remark The motor must be replaced by a motor of identical type This is the only way to ensure that all adjusted parameters can remain unchanged 1 If necessary note the previous absolute value 2 Open the main...

Page 38: ...o permanent magnets Health hazard for persons with heart pace makers metallic implants and hearing aids in direct environment of permanent mag nets Crushing hazard of fingers and hand due to heavy attractive forces of the magnets Risk of destruction of sensitive parts like watches credit cards Remark The permanent magnets of the rotor or secondary part must be demagnetized before disposal to avoid...

Page 39: ...ountry specific collection systems for proper disposal Disposal by the manufacturer Our products can be returned to us for disposal However this requires that the products are free from oil grease or other dirt The motor compo nents must be returned in a suitable packaging origin package if possible In the case of a transport by air freight please observe the dan gerous goods regulations IATA for ...

Page 40: ...ng elements or attachments are poorly balanced Re balance Adjustment of shaft end attachments cou pling gearbox is insufficient Re align the attachments Mounting screws loose Lock screw connections acc to specifications Fault description Cause Remedy Running noise Foreign bodies within the motor Stop the motor repair by manufacturer Bearing is damaged Stop the motor repair by manufacturer Fault de...

Page 41: ...speed electrical nmax 1 min 9 000 Mass m kg 2 5 2 8 Sound pressure level LP dB A 61 8 3 Ambient temperature during operation Tum C 0 40 Degree of protection IEC 60529 IP65 Thermal class EN 60034 1 T CL 155 Holding brake Holding torque M 4 Nm 0 1 00 Rated voltage 1 UN V 0 24 Rated current IN A 0 0 40 Maximum connection time t1 ms 0 3 Maximum disconnection time t2 ms 0 4 Moment of inertia of the hol...

Page 42: ...t Tth min 30 0 Maximum speed electrical nmax 1 min 7 000 Mass m kg 5 5 5 8 Sound pressure level LP dB A 63 0 3 Ambient temperature during operation Tum C 0 40 Degree of protection EN 60034 5 IP65 Thermal class EN 60034 1 T CL 155 Holding brake Holding torque M4 Nm 0 2 20 Rated voltage 1 UN V 0 24 Rated current IN A 0 0 34 Maximum connection time t1 ms 0 14 Maximum disconnection time t2 ms 0 28 Mom...

Page 43: ...um speed electrical nmax 1 min 4 500 Mass m kg 18 0 19 1 Sound pressure level LP dB A 61 8 3 Ambient temperature during operation Tum C 0 40 Degree of protection EN 60034 5 IP65 Thermal class EN 60034 1 T CL 155 Holding brake Holding torque M 4 Nm 0 11 00 Rated voltage 1 UN V 0 24 Rated current IN A 0 0 71 Maximum connection time t1 ms 0 13 Maximum disconnection time t2 ms 0 30 Moment of inertia o...

Page 44: ...nt Tth min 60 0 Maximum speed electrical nmax 1 min 5 000 Mass m kg 18 0 19 1 Sound pressure level LP dB A 61 8 3 Ambient temperature during operation Tum C 0 40 Degree of protection EN 60034 5 IP65 Thermal class EN 60034 1 T CL 155 Holding brake Holding torque M 4 Nm 0 11 00 Rated voltage 1 UN V 0 24 Rated current IN A 0 0 71 Maximum connection time t1 ms 0 13 Maximum disconnection time t2 ms 0 3...

Page 45: ...in 90 0 Maximum speed electrical nmax 1 min 4 000 Mass m kg 45 0 46 0 Sound pressure level LP dB A 61 1 3 Ambient temperature during operation Tum C 0 40 Degree of protection EN 60034 5 IP65 Thermal class EN 60034 1 T CL 155 Holding brake Holding torque M 4 Nm 0 32 00 Rated voltage 1 UN V 0 24 Rated current IN A 0 0 93 Maximum connection time t1 ms 0 15 Maximum disconnection time t2 ms 0 115 Momen...

Page 46: ...in 90 0 Maximum speed electrical nmax 1 min 4 500 Mass m kg 45 0 46 0 Sound pressure level LP dB A 61 1 3 Ambient temperature during operation Tum C 0 40 Degree of protection EN 60034 5 IP65 Thermal class EN 60034 1 T CL 155 Holding brake Holding torque M 4 Nm 0 32 00 Rated voltage 1 UN V 0 24 Rated current IN A 0 0 93 Maximum connection time t1 ms 0 15 Maximum disconnection time t2 ms 0 115 Momen...

Page 47: ...n 90 0 Maximum speed electrical nmax 1 min 2 100 Mass m kg 65 0 69 1 Sound pressure level LP dB A 61 1 3 Ambient temperature during operation Tum C 0 40 Degree of protection EN 60034 5 IP65 Thermal class EN 60034 1 T CL 155 Holding brake Holding torque M 4 Nm 0 70 00 Rated voltage 1 UN V 0 24 Rated current IN A 0 1 29 Maximum connection time t1 ms 0 53 Maximum disconnection time t2 ms 0 97 Moment ...

Page 48: ...tant Tth min 90 0 Maximum speed electrical nmax 1 min 3 000 Mass m kg 65 0 69 1 Sound pressure level LP dB A 61 1 3 Ambient temperature during operation Tum C 0 40 Degree of protection EN 60034 5 IP65 Thermal class EN 60034 1 T CL 155 Holding brake Holding torque M 4 Nm 0 70 00 Rated voltage 1 UN V 0 24 Rated current IN A 0 1 29 Maximum connection time t1 ms 0 53 Maximum disconnection time t2 ms 0...

Page 49: ...h min 90 0 Maximum speed electrical nmax 1 min 3 000 Mass m kg 65 0 69 1 Sound pressure level LP dB A 61 1 3 Ambient temperature during operation Tum C 0 40 Degree of protection EN 60034 5 IP65 Thermal class EN 60034 1 T CL 155 Holding brake Holding torque M 4 Nm 0 70 00 Rated voltage 1 UN V 0 24 Rated current IN A 0 1 29 Maximum connection time t1 ms 0 53 Maximum disconnection time t2 ms 0 97 Mom...

Page 50: ...E118 FA Nm 200 14 12 Radial force 14 12 1 MKE037 Radial force MKE037 100 150 200 250 300 350 400 0 5 10 15 20 x mm Fradial N n 1000 1 min n 2000 1 min n 3000 1 min n 4000 1 min n 6000 1 min n 8000 1 min n 9000 1 min Fig 13 MKE037 permissible radial force Shaft plain Shaft with keyway 14 12 2 MKE047 Radial force MKE047 100 200 300 400 500 600 700 800 0 10 20 30 x mm Fradial N n 0 1 min 25 n 0 1 min...

Page 51: ...14 12 4 MKE118 Radial force MKE118 500 1000 1500 2000 2500 3000 3500 4000 4500 0 10 20 30 40 50 60 x mm Fradial N n 0 1 min 25 n 0 1 min 50 n 1000 1 min n 2000 1 min n 3000 1 min n 4000 1 min n 5000 1 min Fig 16 MKE118 permissible radial force Shaft plain Shaft with keyway Technical data ...

Page 52: ...52 60 MKE Synchronous Servomotors Specifications Bosch Rexroth AG R911414374 Edition 01 14 13 Specifications 14 13 1 MKE037 Specifications Fig 17 MKE037 ...

Page 53: ...53 60 MKE Synchronous Servomotors Specifications Bosch Rexroth AG R911414374 Edition 01 14 13 2 MKE047 Specifications Fig 18 MKE047 Technical data ...

Page 54: ...54 60 MKE Synchronous Servomotors Specifications Bosch Rexroth AG R911414374 Edition 01 14 13 3 MKE098 Specifications Fig 19 MKE098 ...

Page 55: ... Specifications Ä Nr Ers durch 8913 Ä Nr 106 0391 2001 00 Ers für 106 0391 2001 01 1 2 Riedmann 15 02 02 genehmigt Zeich Nr wolfgrun 15 02 02 erst geänd MOTOR MKE118 1 1 8913 Klein 03 04 03 Riedmann 15 02 02 veranlaßt Benennung von Ä Nr Name Datum x Name Datum Blatt Maßstab Fig 20 MKE118 Technical data ...

Page 56: ... the motors The UL Listed Mark identifies products tested by Underwriters Laboratories UL to nationally recognized safety standards Information can be found under UL file number E203009 on the website www ul com 15 2 China RoHS 2 25 The China RoHS 2 conformity can be found on the type plate of the motors Information about listing www boschrex roth com cn zh cn home_2 china_rohs2 ...

Page 57: ... 20 Holding brake Commissioning 23 I IC410 17 IM Code EN 60034 7 24 Installation type 24 IP codeEN 60529 1991 A1 2000 A2 2013 18 M Maintenance 35 Materials contained 38 Motor temperature 16 O Output shaft 18 Overdetermined bearing 19 P Packaging 38 R Replace the motor 37 Returning products 39 RoHS China RoHS 2 56 S Self cooling IC410 17 Shaft smooth 18 with keyway 19 Shutdown temperature 17 Sound ...

Page 58: ...58 60 MKE Synchronous Servomotors Bosch Rexroth AG R911414374 Edition 01 ...

Page 59: ...59 60 MKE Synchronous Servomotors Bosch Rexroth AG R911414374 Edition 01 ...

Page 60: ...Bosch Rexroth AG Postfach 13 57 97803 Lohr a Main Germany Bgm Dr Nebel Str 2 97816 Lohr a Main Germany Phone 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics R911414374 R911414374 ...

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