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Technical Instructions

IDS BOVA E-Box Replacement - BTC 761702110 B (09.2022)

4     Replacement Instructions

1.  Turn off  power to the unit and wait at least 3 minutes. 

    

WARNING: HAZARDOUS VOLTAGE 380 VOLTS DC

 

Wait 3 minutes after disconnecting power, then verify DC 
voltage is less than 43 VDC at inverter test points P-N.

 

Components may store a dangerous electrical potential 
of 380 Volts DC. Failure to follow these instructions could 
result in personal injury or death.

 

2.  Remove the access panel to the control board (Figure 2). Keep Screws for 

re-use.

     

  

NOTICE: PRODUCT  DAMAGE

 

Do not directly touch the components on the main board to 
avoid static electricity damage.

 

Figure 2

     Control Board Access

3.  Cut the 6 zip ties to unbundle the control board wires

4.  Cut the 2 zip ties around gaskets at the bottom of the E-box

5.  Remove all of the component wires from the Control Board. Take a picture 

before wire removal for dip switch and wiring reference.

 

   The wires will need to be connected to the new control board once 

installed.

 

 

   To remove T3 and T4 sensors, remove white cover to disconnect sensor.

See Figure 3.

 

Figure 3

Push in

Remove white cover

Push in

6.  Unscrew 16 screws to remove the top cover of the unit. When removing the 

top cover, be careful not to damage the heat exchanger fi ns. Lean top panel 
against wall. Refer to Figure 4.

 

   Ensure fan motor is removed from control board to remove top cover.

 

Figure 4

     Remove Top Cover

Summary of Contents for IDS BOVA 1.0

Page 1: ...Technical Instructions E Box Replacement Bosch IDS BOVA 1 0 3 Ton BTC 761702110 B 09 2022 ...

Page 2: ...2 Technical Instructions IDS BOVA E Box Replacement BTC 761702110 B 09 2022 ...

Page 3: ...tructions IDS BOVA E Box Replacement BTC 761702110 B 09 2022 Table of Contents 1 Key to Symbols and Safety Instructions 4 1 1 Key to Symbols 4 2 Outdoor Unit Model Numbers 4 3 Components 4 4 Replacement Instructions 5 ...

Page 4: ...serious injury CAUTION indicates a hazardous situation which if not avoided could result in minor to moderate injury NOTICEis used to address practices not related to personal injury Important information This symbol indicates important information where there is no risk to people or property 2 Outdoor Unit Model Numbers BoschPart Number BoschModelNumber Description 7739832068 BOVA 36HDN1 M18M 36k...

Page 5: ...e main board to avoid static electricity damage Figure 2 Control Board Access 3 Cut the 6 zip ties to unbundle the control board wires 4 Cut the 2 zip ties around gaskets at the bottom of the E box 5 Remove all of the component wires from the Control Board Take a picture before wire removal for dip switch and wiring reference The wires will need to be connected to the new control board once instal...

Page 6: ... Box 8 Unscrew the 7 screws to remove E box Slide E box up to remove Keep all screws for reuse Refer to Figure 6 Remove E box by first lifting up and then out Figure 6 Slide upward E Box Removal 9 Unscrew 2 screws red on the panel and 2 screws blue mounting the true suction service port Remove Bottom Access Panel Keep screws to re install later See Figure 7 Figure 7 true suction service port T4 Rem...

Page 7: ...ving NOTICE PRODUCTDAMAGE Potential risk for fan motor blades to become damaged if reactor box and connected white wiring harness are not removed from unit 12 Unit should look like should look like Figure 9 Figure 9 E box Bottom Access Panel Reactor Box Removed 13 Slide in the new E box in from the top and secure with screws saved in Step 8 Note The sides of the E box should line up and slide into...

Page 8: ...asket hole Feed the wires through the hole one by one Route the CCH wire orange wire through the separate slot on the E box Refer to figure 12 Figure 12 All other component wires Place orange CCH wire through slot Routing Wires to Front of Board 16 Mount new Bottom Access Panel on with 4 screws and secure the true suction service port Careful when sliding the true suction service port into the slot...

Page 9: ...ure 15 Fasten all wires and tighten all screws BLUE BLACK RED Note Compressor color labels on PCB are different than the actual color of the compressor wires Note There is no PEV CN17 does not need to be connected Note Blue Wire 10k Resistance at CN7 does not need to be connected To Thermostat Air Handler 3T Control Board with All Wires Connected ...

Page 10: ...d be 22 16 gauge Refer to unit wiring diagram for more information 22 Make sure all wires are secured and not interfering with control board Feed zip ties through holes in the E box to secure wiring Refer to Figure 18 Figure 17 23 Feed L1 L2 and GND through the Bottom Access Panel 24 Connect L1 and L2 to high voltage terminal block Refer to Figure 19 Figure 18 High Voltage Terminal Block 25 Check ...

Page 11: ... 11 Technical Instructions IDS BOVA E Box Replacement BTC 761702110 B 09 2022 ...

Page 12: ... 65 Grove St Watertown MA 02472 Tel 866 642 3198 Fax 603 965 7581 www bosch thermotechnology us BTC 761702110 B 09 2022 Bosch Thermotechnology Corp reserves the right to make changes without notice due to continuing engineering and technological advances ...

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