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Connect S2 | Solar Frame

| User Guide

© Robert Bosch Manufacturing Solutions GmbH

Bosch Connected Industry

20 |

39

Mounting with Solar Frame, glued

The Solar Frame can be glued directly onto a smooth, flat surface using the mounting set 0 mm - 3 mm.

INFO

Follow the instructions for

using the AT-8040 adhesive

in this chapter!

Direct gluing of the Solar Frame is only permitted on the materials listed below

Manufacturer

Material

Aluminum, unpainted/uncoated

Stainless steel, unpainted/uncoated

Lamilux

High Impact
HG 4000
Fabric 48%

Optiplan-Polydet

High Gloss
Performance plus
Standard plus
PowerStar EP

Vetroresina

G60/30 Gloss sanded standard

Schmitz Cargobull

Cover sheet – outside
Cover sheet – inside (PVC)

Kögel

Cover sheet – outside

Krone

Cover sheet – outside

Kiesling

Cover sheet – outside
Cover sheet – inside

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Summary of Contents for ConnectS2

Page 1: ...ame User Guide Robert Bosch Manufacturing Solutions GmbH Bosch Connected Industry 1 39 CONNECT S2 GATEWAY SOLAR FRAME User Guide Connected Products and Services Nexeed Track and Trace Version 1 19 BOSCH CONNECTED INDUSTRY ...

Page 2: ...ng Solutions GmbH Bosch Connected Industry 2 39 Robert Bosch Manufacturing Solutions GmbH 2019 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights ...

Page 3: ...Power supply Europe 11 Spare part Power supply adapter 11 Spare part Screw set for Solar Frame 11 5 Functions and configurations 12 Sensor scan 12 Sensor scan and upload intervals 12 Battery stretch function 13 6 Activation and coupling of the Connect S2 14 Activation 14 Coupling 14 7 Mounting 15 General safety instructions for installation 15 General instructions for installation 15 Mounting with...

Page 4: ...ateway in air freight PAO CAX 30 12 Disposal 31 Disposal according to the WEEE Directive 2012 19 EU 31 13 Certifications and regulatory Notes 32 EU Declaration of Conformity 32 Operating the device in countries out of the EU 32 Export Restrictions 32 Federal Communications Commission FCC Notice 32 14 Intended Use 33 15 Safety notes 34 Safety instructions for the integrated battery 34 Safety instru...

Page 5: ... warning can lead to life threatening situations These instructions must be obeyed WARNING Indicates a hazardous situation in which the user must act as indicated These instructions must always be followed CAUTION Indicates precautionary measures or and a hazard that may result in minor or moderate injury These instructions should always be observed Meaning of Info and Tip INFO General information...

Page 6: ...l battery for autonomous operation At the same time the Connect S2 is able to transmit the data from smaller tracking sensors Sense I Sense T Sense S Sense H1 of the Nexeed solution Features very compact no maintenance required extremely resistant suitable for harsh environments Location determination based on GPS and GSM Receive and transmit data for Sense I Sense S Sense T Sense H and optionally...

Page 7: ... on page 14 There are various options for mounting the Connect S2 on a moving object or at a fixed location Depending on the location and the local conditions different mountings are possible Details are described in chapter Mounting on page 15 The Connect S2 works self sufficiently and largely maintenance free The instructions for Operation and maintenance page 24 should be observed For questions...

Page 8: ...eration or for interim recharging via mains adapter for use in Europe only Order number 3843 AX5 574 Quantity Product Picture 1 Gateway Connect S2 1 AC power supply 230 V Euro connector 2 Mounting magnets 2 Screws M8 x 15 mm 2 Spring washers 1 Power supply adapter Device Connect S2 solo Single device for use with the Solar Frame or as a replacement Order number 3843 AW2 504 Quantity Product Pictur...

Page 9: ...r Frame 2 cell 4 Washer DIN 522 stainless steel A2 blank 6 4 x 35 x 1 5 mm 4 Flange nuts self locking DIN 6926 A2 M5 4 Plugs Accessories Mounting set 0 mm 3 mm The set is used to fix the Solar Frame on a carrier gluing or through a carrier with a thickness of up to 3 mm screwing through Order number 3843 AY0 451 Quantity Product Picture 4 Gluing studs M5 x 15 mm Accessories Mounting set 4 mm 13 mm...

Page 10: ...e cool at the specified temperature Do not use the adhesive once the expiry date has passed Do not use the adhesive if it is difficult to press it out of the cartridge Accessories Cartridge gun Köratool PM207 The cartridge gun Köratool PM207 is required to press the adhesive out of the cartridges The tool is reusable Order number 3843 AY0 455 Quantity Product Picture 1 Köratool PM 207 Accessories ...

Page 11: ... connect the power supply to the M8 connector of the Connect S Gateway Order number 3843 AY0 460 Anzahl Produkt Abbildung 1 Power supply adapter Spare part Screw set for Solar Frame If it is necessary to dismount the Solar Frame for example when replacing the gateway new flange nuts must always be used This set contains the necessary spare parts Order number 0804 GV5 752 Quantity Product Picture 4...

Page 12: ...can a position determination based on GPS or cell ID is performed simultaneously The data block generated from sensor data and position is stored in the device until the next successful transfer to the server upload If no mobile communication connection is possible the Connect S2 is able to buffer the data depending on scan interval and number of sensors for many days weeks or even months until th...

Page 13: ...e function can be switched off completely by the support team at the customer s request The default settings for this function are Level When reaching battery charge level Factor for upload interval Factor for scan interval Battery Stretch 1 20 2 1 Battery Stretch 2 10 4 2 Battery Stretch 3 5 8 2 Example Gateway configuration set to Sensor scan and position determination every 3 min Data upload to...

Page 14: ... and green for 1 second when the device is powered up via NFC After activation red green flashing of the LED or if the Connect S2 is connected to the charger when the battery is empty the gateway needs a few minutes to start up The device status is only signalled by LED after the startup Coupling Use the mobile apps provided by Bosch Connected Industry to link couple the Connect Gateway to your as...

Page 15: ...fixation for the respective application must be ensured Only use the device if the method of attachment rules out the possibility of personal injury or damage to property Have the installation carried out by qualified personnel only CAUTION The supplied mounting material nuts washers etc is used to correctly mount the Solar Frame and gateway Only use the supplied mounting material The substrate mu...

Page 16: ... attachment with magnets is only permitted up to a maximum height of 2 meters Observe the maximum height of 2 m Select an alternative mounting method for higher mounting positions WARNING When mounting on vehicles mobile machines or other moving objects high accelerations can affect the device In these cases mounting the device with the mounting magnets is not permitted DO NOT attach the gateway t...

Page 17: ...s of the mounting plate of 1 mm 5 mm the supplied screws can be used Alternative screws must be used for material thicknesses of more than 5 mm Use the spring washers supplied to secure the screws Screw the screws from below into the threads provided on the gateway housing See the following picture Mounting parameters Screw tightening torque 5 Nm to 7 Nm Screw in depth in the Gateways housing min ...

Page 18: ... for mounting the Solar Frame and must only be used ONCE If the Solar Frame must be dismounted always use new flange nuts Only use the flange nuts supplied Use them only once No multiple use The solar cells in the Solar Frame can be damaged by a fall It is solar glass Pay attention to safe handling when mounting the solar frame and avoid a fall of the Solar Frame Replace a damaged Solar Frame TIP ...

Page 19: ...te has passed Do not use the adhesive if it is difficult to press it out of the cartridge Step Instruction Picture 1 Insert the 2 K cartridge into the gun Köratool PM 207 and attach the Köratool static mixer 2 Clean the surface and the glue studs fastener with Scotchbrite and a solvent based cleaner 3 Apply a small amount of adhesive to the bottom of the glue stud 4 Press the fixing element firmly...

Page 20: ...ve in this chapter Direct gluing of the Solar Frame is only permitted on the materials listed below Manufacturer Material Aluminum unpainted uncoated Stainless steel unpainted uncoated Lamilux High Impact HG 4000 Fabric 48 Optiplan Polydet High Gloss Performance plus Standard plus PowerStar EP Vetroresina G60 30 Gloss sanded standard Schmitz Cargobull Cover sheet outside Cover sheet inside PVC Kög...

Page 21: ...eway into the Solar Frame from below 4 Mount the glue studs with flange nuts tighten flange nuts hand tight 5 Close the screw holes with the plugs supplied 6 Prepare the surface according to the gluing instructions 7 Apply adhesive 8 Gluing the Solar Frame 9 Wait until the adhesive has cured before loading 10 Check that all four mounting points hold the Solar Frame Exploded view Rear view Side vie...

Page 22: ...ing parameters Thickness of the mounting surface 1 mm to 3 mm 4 mm to 13 mm Mounting set 0 mm 3 mm Mounting set 4 mm 13 mm Tightening torque of the flange nuts M5 hand tight Mounting steps 1 Mark holes using the Solar Frame 2 Drill holes 3 Fix the gluing studs according to the gluing instructions 4 Wait for the adhesive to harden 5 Activate gateway 6 Connect Solar Frame connector to gateway 7 Inse...

Page 23: ... of the screws Thickness of carrier plate 13 mm to 18 mm Tightening torque of the flange nuts M5 hand tight Mounting steps 1 Mark holes with the help of the Solar Frame 2 Drill holes 3 Activate gateway 4 Connect Solar Frame connector to gateway 5 Insert the gateway into the Solar Frame from below 6 Screws M5 with the length material thickness 13 mm to 18 mm 7 Mount the supplied washers 8 Screw the...

Page 24: ... the following e mail address support tnt de bosch com LED signal Battery status Blinking green Interval of 1 s The device is in standby mode Blinking red Interval of 1 s The device is in operation scanning position determination or uploading data Blinking red Interval of 15 s The battery is almost empty The device is in battery saving mode No operation is possible Blinking green Interval of 30 s ...

Page 25: ...attery life 1800 to 5000 Uploads4 Localization GNSS Global Positioning System GPS A GPS supported Cell ID localization Premium Cell Locate Technology IEEE 802 15 1 2 4 GHz Protocol Proprietary RX only Range 50 m free line of sight Scan interval configurable Scan duration configurable Charging voltage 8 V to 24 V DC LPS required5 Cable length max 3m Charge time ca 12 h to full charge Data buffering...

Page 26: ...50155 others on request Variants 3843 AY0 457 Power supply 230 V Euro connector 3843 AY0 456 Power supply 110 V US connector Output 24 V DC 0 to 0 5 A 12 W Input 90 to 264 VAC Working temperature 20 C to 60 C Working humidity 20 to 90 rH non condensing IP protection class IP22 indoor use only Note Observe the data on the nameplate or the installation instructions and the manufacturer s data sheet ...

Page 27: ...perating conditions Dimensions L x W x H 300 mm x 152 mm x 41 1 mm Weight 680 g Solar cell output power 2 3 Wp Voltage 11 5 V DC Operating temperature 20 C to 75 C Charging temperature 0 C to 45 C integrated protection circuit Storage temperature 10 C to 30 C Storage time 6 months Humidity 20 rH to 100 rH non condensing ...

Page 28: ...es In the worst case it could lead to an accident Airfreight magnets only in packaging with sufficient magnetic shielding Please refer to the respective regulations Transport regulations road rail sea freight Connect S2 solo 3843 AW2 504 Connect S2 Bundle 3843 AX5 574 Battery type Lithium iron phosphate LiFePO4 Energy content 21 76 Wh Weight of battery approx 166 g Transport tests according to par...

Page 29: ...Ion Battery contained in equipment 9 E Rail 90 UN 3481 Lithium Ion Battery contained in equipment 9 Ocean UN 3481 Lithium Ion Battery contained in equipment 9 Instructions Exemption according to 1 1 3 7 ADR RID IMDG Code SP 188 Application of SP 188 due to energy contained 100 Wh Packaging Protection of battery by housing of device and potting of battery No special packaging requirements Marking U...

Page 30: ...ing UN classification UN 3481 Lithium Ion Battery contained in equipment 9 Instructions IATA PI 967 Section II The requirements for UN 3481 lithium ion batteries in equipment 9 Section II of Packing Instruction 970 are the same between PAX and CAO Application of section II of PI 967 IATA possible due to energy contained 100 Wh PAX CAO 5 kg net battery weight per package Packaging Protection of bat...

Page 31: ... warranty it must be ensured that the device the accessories and the packaging are to be disposed of separately in an environmentally friendly manner all electrical and electronic devices that can no longer be used must be returned to Bosch by the client or Bosch must be contacted at support tnt de bosch com to arrange for collection by Bosch For the return of equipment within the EU follow the in...

Page 32: ... the FCC authorization to operate this equipment Note 1 This device complies with Part 15 of the FCC rules Operation is subject to the following conditions a This device may not cause harmful interference b This device must accept any interference received including interference that may cause undesired operation 2 Changes or modifications not expressly approved by the party responsible for compli...

Page 33: ...ch product could cause personal injury or death The same applies to any type of weapon or device or application that could potentially endanger people The Connect Gateway is designed for monitoring and tracking and according to the Machinery Directive 2006 42 EC should not be used for the control and safety of machinery Bosch Connected Industry is not liable for any damage caused by using the Conn...

Page 34: ...t the possibility of personal injury or damage to property Installation ONLY by qualified personnel CAUTION The supplied mounting material nuts washers etc is used for the correct installation of the solar frame and gateway Only use the supplied mounting material The mounting surface must be even and must not be heavily soiled so that the Solar Frame rests evenly Ensure a flat and clean surface Sa...

Page 35: ...eyes Avoid the collision of magnets Wear safety glasses when handling larger magnets Make sure that persons in the vicinity are also protected or keep sufficient distance CAUTION Postage Magnetic fields of improperly packaged magnets could cause disturbances in sorting machines and damage fragile goods in other packages Use a large box and place the magnet in the middle surrounded by lots of paddi...

Page 36: ...pacts Oxidation corrosion rust Untreated neodymium magnets oxidize very quickly and decay in the process Most magnets have a thin nickel copper nickel coating to protect against corrosion This coating offers a certain protection against corrosion but is not resistant enough for permanent outdoor use Only use the magnets in dry indoor areas or protect the magnets from environmental influences Avoid...

Page 37: ...NESS INTERRUPTION HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY WHETHER IN CONTRACT STRICT LIABILITY OR TORT INCLUDING NEGLIGENCE OR OTHERWISE ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE Component STMicroelectronics STM32 HAL Drivers COPYRIGHT c 2015 2017 STMicroelectronics Redistribution and use in source and binary forms with or without mo...

Page 38: ...NY WAY OUT OF THE USE OF THIS SOFTWARE EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE Component RFC2822 Copyright C The Internet Society 2001 All Rights Reserved This document and translations of it may be copied and furnished to others and derivative works that comment on or otherwise explain it or assist in its implementation may be prepared copied published and distributed in whole or in par...

Page 39: ... that our products and this documentation can be continuously improved Please submit your questions comments and suggestions for improvement via our contact website Robert Bosch Manufacturing Solutions GmbH BCI Bosch Connected Industry BCI PAL Wernerstr 51 70469 Stuttgart Germany Support TnT de bosch com Please insert the contact details accordingly ...

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