Bosch Compress 3000 AWES 2-6 Installation Manual Download Page 7

Installation

7

Compress 3000 AWES – 6720892204 (2020/06)

4.3

Functional principle

The function is based on the demand-actuated control of the compressor 
output by switching in the integrated auxiliary heater via the indoor unit. 
The control unit controls the outdoor unit depending on the set heating 
curve.

If the outdoor unit is unable to satisfy the house's heat energy demand, 
the indoor unit automatically starts the auxiliary heater which produces 
the desired temperature in the house together with the outdoor unit. 

The DHW heating is controlled via the TW1 sensor in the DHW cylinder. 
During the heat-up phase of the DHW cylinder, the heating mode of the 
heating system is temporarily switched off via a 3-way valve (accessory). 
Once the DHW cylinder is heated up, heating mode is continued by the 
outdoor unit.

Heating and DHW mode when the outdoor unit is deactivated

When the outdoor temperature is less than –20 °C (adjustable), the 
outdoor unit is automatically turned off and is unable to produce any 
heat. In this case, the auxiliary heater of the indoor unit adopts the 
heating and DHW mode.

4.4

Intended use

The wall mounted indoor unit must only be installed in sealed heating 
systems according to EN 12828.

Any other use is considered improper use. Any damage that results from 
such use is excluded from liability.

4.5

Minimum volume and execution of the heating 
system

Ensure the minimum flow rate according to the specifications in the 
chapter 11.1.

To safeguard the heat pump function and avoid an excessive number of 
start/stop cycles, incomplete defrosting and unnecessary alarms, it 
must be possible to store a sufficient amount of energy in the system. 
This energy is stored in the water volume of the heating system, and also 
in the components of the system (radiators) and concrete floor 
(underfloor heating system).

As the requirements for different heat pump installations and heating 
systems vary considerably, a minimum water volume in litres is generally 
not specified. Instead, the system volume is considered to be sufficient 
if certain conditions are met.

Only an underfloor heating circuit without buffer cylinders, no 
mixer:

For the heat pump and defrosting function to work, at least 22 m

2

 of 

heatable floor area must be available. Furthermore, a temperature 
controller must be installed in the largest room (reference room). The 
room temperature measured by the temperature controller is used to 
calculate the flow temperature (principle: weather-compensated control 
with room temperature hook-up). All zone valves of the reference room 
must be completely open. In certain situations, the electric booster 
heater can be activated to ensure complete defrosting. That depends on 
the available floor space.

Only the radiator circuit without a buffer cylinder or mixer

For the heat pumps and defrosting function to work properly, there must 
be at least 4 radiators with an output of at least 500 W. Make sure that 
the thermostatic valves of these radiators are fully opened. If this 
condition can be met within a living area, a temperature controller is 
recommended for this reference room so that the measured room 
temperature can be used to calculate the flow temperature. In certain 

situations, the electric booster heater can be activated to ensure 
complete defrosting. This depends on the available radiator surface 
area.

Heating system with 1 heating circuit without mixer and 1 heating 
circuit with mixer without a buffer cylinder

For the heat pumps and defrosting function to work properly, the heating 
circuit without mixer must have at least four radiators with an output of 
at least 500 W. Make sure that the thermostatic valves of these radiators 
are fully opened. In certain situations, the electric booster heater can be 
activated to ensure complete defrosting. This depends on the available 
radiator surface area.

Special feature

If both heating circuits have different operating times, each heating 
circuit must be able to ensure the operation of the heat pump 
independently. Make sure that at least 4 radiator valves of the heating 
circuit without mixer are completely open and that a floor surface area of 
at least 22 m

2

 is available for the (underfloor) heating circuit with mixer. 

In this case, temperature controllers are recommended for the reference 
rooms of both heating circuits so that the measured room temperature 
can be used to calculate the flow temperature. In certain situations, the 
electric booster heater can be activated to ensure complete defrosting. 
If both heating circuits have identical operating times, the heating circuit 
with mixer does not require a minimum area because the 4 radiators with 
a constant flow ensure the operation of the heat pumps. A temperature 
controller is recommended in the area of the open radiator valves so that 
the outdoor unit automatically adjusts the flow temperature.

Only heating circuits with mixer (also applies to heating circuits 
with fan convectors)

To ensure that a sufficient amount of energy is available for defrosting, a 
buffer cylinder with a minimum capacity of 50L for sizes 2-6 and 100L 
for sizes 8-15 is required.

An additional heating circuit pump is a prerequisite for this.

4.6

Preparatory pipework connections

The ball valve with particle filter is installed horizontally in the return of 
the heating system. Note the direction of flow of the filter.

The drain pipe of the pressure relief valve in the indoor unit must be 
installed protected against frost, and the drain pipe must be run to visibly 
terminate in a drain.

4.7

Setting up

▶ Dispose of the packaging according to the instructions on the 

packaging.

▶  Take out the enclosed accessories.

5

Installation

NOTICE: 

Residue in the pipework can damage the system.

Residue and particles in the heating system impair the flow rate and lead 
to faults.

▶ Before connecting the indoor unit, flush the pipe system to remove 

any foreign bodies.

Summary of Contents for Compress 3000 AWES 2-6

Page 1: ...6720892204 2020 06 Installation manual Indoor unit for air to water heat pump Compress 3000 AWES AWES 2 6 8 15 ...

Page 2: ...unit 17 6 2 Adjusting the operating pressure of the heating system 17 6 3 Pressure switch and overheating protection 18 6 4 Function test 18 6 4 1 Operating temperatures 18 7 Maintenance 18 7 1 Particle filter 19 8 Installation of accessories 19 8 1 Temperature controller accessory see separate instructions 19 8 2 External inputs 19 8 3 Installation of the domestic hot water cylinder 20 8 4 DHW cy...

Page 3: ...ce The product may only be installed brought into operation and maintained by trained personnel Use only original spare parts H Electrical work Electrical work must only be carried out by electrical installation contractors Before starting electrical work Isolate all poles of the mains voltage and secure against reconnection Make sure the mains voltage is disconnected Observe the wiring diagrams o...

Page 4: ...beforeinstallingthe heat pump A heat exchanger may be required to protect the heat pump if the specified limits cannot be reached Only use additives to increase the pH value and keep the water clean Table 2 Water quality in the heating system 3 Product description 3 1 Supplied parts Fig 1 Supplied parts 1 Indoor unit 2 Documentation 3 Drill template 4 Cable feeds 5 Particle filter with strainer 6 ...

Page 5: ...back cover of these instructions 3 4 Type plate The data plate of the indoor unit is on the control device behind the cover It contains information on the part number and serial number and also the date of manufacture of the device 3 5 Product overview Fig 2 Components and pipework connections of the indoor unit with electric booster heater 1 Installer module 2 Resetting the overheating protection...

Page 6: ... building up to the installation location of the indoor unit 4 1 Assembly of the indoor unit Mount the indoor unit on a suitable wall within the house The length of piping between the outdoor unit and indoor unit must be as short as possible Use insulated pipes Water discharged from the pressure relief valve should be routed away from the indoor unit to visibly terminate in a frost free outlet The...

Page 7: ...stingfunctiontoworkproperly theremust be at least 4 radiators with an output of at least 500 W Make sure that the thermostatic valves of these radiators are fully opened If this condition can be met within a living area a temperature controller is recommended for this reference room so that the measured room temperature can be used to calculate the flow temperature In certain situations the electr...

Page 8: ...stuck in pumps valves and heat exchangers Keep foreign bodies from entering the pipework Do not leave pipe parts and connections directly on the ground When deburring make sure that no residue remains in the pipe NOTICE Make sure that you use the right sensor with the appropriate characteristics when exchanging a sensor Chapter 11 5 Using sensors with other characteristics leads to problems since ...

Page 9: ...nd vent DHW cylinder 6 Before starting operation fill the heating system and vent it Chapter 5 6 2 and 6 1 7 Vent heating system Chapter 5 7 8 Install the outside temperature sensor Chapter 5 7 6 and if necessary the room temperature dependent controller 9 Connect the CAN BUS pipework between the outdoor unit ODU and indoor unit Chapter 5 7 2 10 Install any accessories heating circuit module solar...

Page 10: ...nd heating system 1 Heat transfer medium out to ODU outdoor unit 3 8 Liquid 2 Heat transfer medium in from ODU outdoor unit 5 8 Gas 5 Flow to heating system 6 Waste water outlet outlet from pressure relief valve 7 Return from heating system 8 Water air filter 5 6 2 Filling the outdoor unit indoor unit and heating system Purge the heating system first If the DHW cylinder is connected to the system ...

Page 11: ...lling until only water comes out of the outlet hose and bubbles no longer form in the heating system Where appropriate take additional measures to vent the heating system 7 Close the drain valve VC2 8 Keep filling until the pressure display GC1 shows 2 bar 9 If a DHW cylinder is installed also fill and vent this 10 Close the fill valve VW2 11 Remove the hose from VC2 12 Chapter 6 1 5 6 3 Heating p...

Page 12: ...wo EMS BUS cables is irrelevant ThefollowingappliesforaccessoriesthatareconnectedtotheEMSBUS see also the installation instructions for the respective accessories IfseveralBUSunitsareinstalled theremustbeaminimumspacingof 100 mm between them If several BUS units are installed connect them in parallel or in a star configuration Use cable with a minimum cross section of 0 75 mm2 In case of external ...

Page 13: ...Replaced PCBs that are returned must be handled in this way 5 7 4 Fitting temperature sensors In the default setting the control unit automatically controls the flow temperature based on the outdoor temperature A room temperature dependent controller can be installed for greater comfort If cooling mode is intended a temperature controller is absolutely essential 5 7 5 Flow temperature sensor T0 Th...

Page 14: ... that are adapted for 5 V and 1 mA to the external connections of the indoor unit If coupling relays are required only use relays with gold contacts TheexternalinputsI1andI4 canbeusedforremotecontrol ofindividual control unit functions Functionswhichareactivatedviatheexternalinputsaredescribedinthe instructions for the control unit The external input is either connected to a manual switch or a con...

Page 15: ...id temperature sensor MK2 Condensation point sensors Buzzer Alarm sounder accessory PC0 Pump primary circuit PWM signal I4 Ex input EE2 Electric heater step 2 EE1 Electric heater step 1 EE3 Electric heater step 3 PW2 DHW circulation pump E3 Heating cable HC accessory 230 V output PK2 Heating pump cooling buffer fan convectors VW1 3 way diverter valve for DHW accessory PC1 Heating pump heating syst...

Page 16: ...nection alternative for EMS bus A Star configuration and connectioninseries with external junction box B Star configuration C Serial connection 1 Installation circuit board 2 Accessory modules room temperature dependent controller heating circuit module and solar module B C A 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 ...

Page 17: ...idth modulation plug to the heating pump 6 Clean the particle filter SC1 7 Also vent via the other air vent valves of the heating system e g radiators 8 Check the pressure on the pressure gauge GC1 and top up with the fill valve VW2 if needed The pressure should be 0 3 0 7 bar above the pressure set in the expansion vessel 9 Check that the heat pump is running and that there are no alarms 6 2 Adju...

Page 18: ...ng for Heating mode down if the outside temperature is high Check if the outdoor unit starts Make sure that there are no current alarms see control unit instructions or Eliminate any faults according to the control unit instructions Check the operating temperatures in accordance with the instructions for the control unit 6 4 1 Operating temperatures The operating temperature check must be performe...

Page 19: ...Installation of accessories 8 1 Temperature controller accessory see separate instructions Ifthetemperaturecontrollerisinstalledaftercommissioningthesystem it must be set in the commissioning menu as control unit for the corresponding heating circuit instructions for the control unit Before commissioning the system make the setting for the heating circuit at the temperature controller if required ...

Page 20: ...return component The connection instructions are in the cylinder documentation When using a DHW cylinder circuit flow cylinder in the heating system an automatic air vent valve must be mounted on the cylinder This also applies to twin wall cylinders Whenusingacircuitflowcylinderintheheatingsystem anautomaticair vent valve must be installed at the inlet to the cylinder with a micro bubble separator...

Page 21: ... Insulate all connections and pipes from condensation Install the room temperature dependent controller with integrated humidity sensor instructions for the respective room temperature dependent controller Install the condensation point sensors Chapter 8 9 Select automatic mode for heating cooling instructions for control unit 8 9 Installingthecondensation pointsensors accessory for cooling mode N...

Page 22: ...s 5222 and 5223 must not be blocked from outgoing traffic Free IP address available Address filtering adapted to the module MAC filter The following options exist for commissioning the IP module Internet The IP module automatically obtains an IP address from the router The name and address of the target server are stored in the factory settings ofthemodule OnceanInternetconnectionisestablished the...

Page 23: ...C on old electronic and electrical appliances These regulations define the framework for the return and recycling of old electronic appliances that apply in each country As electronic devices may contain hazardous substances it needs to be recycled responsibly in order to minimize any potential harm to the environment and human health Furthermore recycling of electronic scrap helps preserve natura...

Page 24: ...6 1 Tab 9 2 Flow pipe diameter 2 Tab 9 3 Return pipe diameter 3 Tab 9 Fig 26 Bypass details 1 AWES fig 24 and 25 L Minimum bypass length D Piping diameter The bypass must have an outer pipe diameter of 22 mm Cu and be installed between the supply and return The bypass must be installed close to the indoor unit AWES and no more than 1 5 m away from it General SEC 20 Installer module integrated in t...

Page 25: ... U shaped design 11 2 3 System solution with heat pump and indoor unit with integrated immersion heater Fig 28 Auxiliary heater with mixer and domestic hot water cylinder 1 On the heat cooling source 4 In the station or on the wall 5 On the wall V Variants up to 4 heating cooling circuits in total For further hydraulic systems see the technical guide ...

Page 26: ... DHW mixer thermostatic Flue gas temperature sensor switch Cap valve 3 way mixing valve changeover Flue gas temperature limiter Valve motorized 3 way mixing valve change over de energised when closed to II Outdoor sensor Valve thermal 3 way mixing valve change over de energised when closed to A Wireless outside temperature sensor Shut off valve magnetically controlled 4 way mixing valve wireless M...

Page 27: ...nnections Fig 29 Continuous line connection made at the factory Dashed line connection made during installation 1 Installation circuit board SEC 20 2 Overheating protection OHP 3 Relay 1 for electric booster heater 2 kW 4 Relay 2 for electric booster heater 4 kW 5 Relay 3 for electric booster heater 3 kW 6 Terminals ...

Page 28: ...at the factory Dashed line connection made during installation A indoor unit B outdoor unit 1 User interface 2 Coding switch setting AWES 2 6 3 Coding switch setting AWES 8 15 4 Installer module SEC 20 5 Room controller accessories 6 EMS module accessory 7 IP module accessory 8 outdoor unit 9 CAN interface circuit board 10 Outdoor unit terminals ...

Page 29: ...r 3 steps K1 1500 W K2 3000 W K1 K2 4500 W K1 K2 K3 9000 W 1 400 V 3 N power supply 2 230 V 1 N power supply for single phase heat pump compressor 3 230 V 1 N power supply for heating cable accessory 4 230 V 1 N power supply EMS module accessory 5 230 V 1 N power supply Electric heater 4 steps at 230 V 1 N and 400 V 3 N K1 2000 W K2 4000 W K1 K2 6000 W K1 K2 K3 9000 W When the compressor is operat...

Page 30: ... 6 Relay 1 K1 7 Relay 2 K2 8 Relay 3 K3 9 Overheating protection 10 Indoor unit terminals 11 400 V 3 N power supply for indoor unit 12 230 V 1 N power supply for outdoor unit 13 230 V 1 N power supply for heating cable 14 230 V 1 N power supply EMS accessories 15 Outdoor unit terminals 16 outdoor unit 17 Screened CAN bus line 2 x 0 75mm2 18 EMS module accessory The output of the electric booster h...

Page 31: ...Pressure switch 3 9 kW electric heater 4 3x1 kW 3x53 Ω 5 3x2 kW 3x27 Ω 6 Relay 1 K1 7 Relay 2 K2 8 Relay 3 K3 9 Overheating protection 10 Indoor unit terminals 11 400 V 3 N power supply for indoor unit 13 230 V 1 N power supply for heating cable 14 230 V 1 N power supply EMS additional 15 Outdoor unit terminals 16 outdoor unit 17 400 V 3 N power supply for outdoor unit 18 Screened CAN bus line 2 x...

Page 32: ...gth connected at connection terminal Power source 3 way valve VW1 3 x 1 5mm cable integrated Indoor unit 53 54 N IDU Pump 1 HC PC1 3 x 1 5mm H05VVF Indoor unit 52 N PE DHW pump PW2 3 x 1 5mm H05VVF 58 N PE Signal cable IDU ODU CAN BUS 2 x 2 x 0 75mm2 LIYCY TP 30m Can High 31 H Can Low 32 L 12V not connected 2 wire connection shieldinginboth ends Power supply IDU AWE AWM AWMS 5 x 2 5mm NYY Indoor u...

Page 33: ...sor T0 TC0 TC1 Table 14 Sensor TW1 Table 15 Sensor T1 C C C C 20 12488 40 5331 60 2490 80 1256 25 10001 45 4327 65 2084 85 1070 30 8060 50 3605 70 1753 90 915 35 6536 55 2989 75 1480 C C C C 20 14772 40 6653 60 3243 80 1704 25 11981 45 5523 65 2744 85 1464 30 9786 50 4608 70 2332 90 1262 35 8047 55 3856 75 1990 C C C 40 154300 5 11900 50 1696 35 111700 10 9330 55 1405 30 81700 15 7370 60 1170 25 6...

Page 34: ...istance to roof mm Minimum distance in front of the heat pump mm Condensate hose heat pump Does the condensate hose have a heating cable Yes No Connections at the heat pump Were the connections established correctly Yes No Who installed prepared the connecting pipework Minimum clearances indoor unit Minimum wall clearance mm Minimum distance in front of the unit mm Heating Pressure determined in t...

Page 35: ... mixing valve diverter valve compressor etc Yes No Comments Have the temperatures in the menu been checked and documented Yes No T0 T1 TW1 TC0 TC1 ________ C ________ C ________ C ________ C ________ C Settings for auxiliary heater Time delay auxiliary heater Block auxiliary heater Yes No Electric booster heater connected load settings Auxiliary heater maximum temperature ________ C Safety functio...

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