Bosch Bulls Adventure Evo AM Operating Instructions Manual Download Page 22 | Manualshive

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MY20B01-22_1.0_21.06.2019

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Overview

3.1.3.2 Disc brake

Figure 11: Pedelec brake system with a disc
brake – example

1

Brake disc

2

Brake calliper with brake linings

3

Handlebars with brake lever

4

Front wheel brake disc

5

Rear wheel brake disc

On a pedelec with a disc brake, the brake disc is
screwed permanently to the wheel

hub

.

The

brake lever

is pulled to increase brake

pressure. The brake fluid is used to transfer
pressure through the brake lines to the cylinders
in the brake calliper. The braking force is boosted
by a speed reduction and applied to the brake
linings. These apply the brake disc mechanically.
If the

brake lever

is pulled, the brake linings are

pressed against the brake disc and the wheel
movement is decelerated until it comes to a stop.

3.1.3.3 Back-pedal brake

Figure 12: Pedelec brake system with a back-pedal
brake – example

1

Rear wheel rim brake

2

Handlebars

with

brake lever

3

Front wheel rim brake

4

Pedal

5

Back-pedal brake

The back-pedal brake stops the movement of the
rear wheel when the rider pedals in the opposite
direction to the direction of travel.

1

2

3

4

5

5

2

3

4

1

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Summary of Contents for Bulls Adventure Evo AM

Page 1: ...TE 20 17 4029 20 17 4030 20 17 4031 20 18 1888 20 18 1950 20 18 4044 20 18 4045 MY20B01 22_1 0_21 06 2019 Bulls Cross Lite Evo Bulls Iconic Evo TR 3 ABS Bulls Adventure Evo AM Bulls Iconic Evo TR 1 Bulls Iconic Evo TR 2 Desert Falcon Evo Cross Lite Evo Carbon Sonic Evo AM5 Carbon Sonic Evo AM6 Carbon Sonic Evo TR4 Carbon ...

Page 2: ... 1 3 3 Back pedal brake 18 3 1 3 4 ABS 19 3 1 4 Electric drive system 20 3 1 5 Rechargeable battery 20 3 1 5 1 Frame battery 21 3 1 5 2 Pannier rack battery 21 3 1 5 3 Integrated battery 22 3 1 6 Display 22 3 1 6 1 USB port 23 3 1 7 Riding light 23 3 1 8 Charger 23 3 2 Proper use 24 3 3 Improper use 25 3 4 Technical data 26 3 4 1 Pedelec 26 3 4 2 ActiveLine motor 26 3 4 3 ActiveLine Plus motor 26 ...

Page 3: ...ing the handlebars to the side 54 6 3 3 4 Checking the clamping force in quick releases 55 6 3 3 5 Adjusting the quick release clamping force 55 6 3 4 Adjusting the brake lever 55 6 3 4 1 Adjusting the pressure point on a Magura brake lever 55 6 3 4 2 Adjusting the grip distance 55 6 3 4 3 Adjusting the grip distance on a Magura brake lever 56 6 3 5 Adjusting the suspension of the Suntour fork 56 ...

Page 4: ... Fox fork 81 6 12 2 Adjusting the compression of the Fox damper 82 6 12 3 Adjusting the compression of the Suntour fork 82 6 12 4 Adjusting the compression of a Suntour damper 82 6 12 5 Adjusting the rebound in a Rock Shox damper 83 6 12 6 Adjusting the compression in a Rock Shox damper 83 6 13 Gear shift 83 6 13 1 Using the derailleur gears 84 6 13 2 Using a hub gear 84 6 13 3 Use eShift 84 6 13 ...

Page 5: ...8 For your information 10 1 8 1 Instructions for actions 10 1 8 2 Language conventions 10 1 8 3 Information on the nameplate 10 1 9 Nameplate 11 2 Safety 12 2 1 General warnings 12 2 2 Toxic substances 13 2 3 Requirements for the rider 14 2 4 Protection for vulnerable groups 14 2 5 Data privacy 14 2 6 Personal protective equipment 14 2 7 Safety markings and safety instructions 14 2 8 Emergency 15 ...

Page 6: ...l in the FOX fork 47 5 3 4 1 Wheel with quick release 15 mm 47 5 3 4 2 Adjusting the FOX quick release 48 5 3 4 3 Installing the wheel with Kabolt axles 48 5 3 4 4 Checking the stem and handlebars 48 5 3 5 Pedelec sale 49 6 Operation 50 6 1 Risks and hazards 50 6 1 1 Tips for a greater range 51 6 1 2 Personal protective equipment 51 6 2 Error messages 52 6 2 1 Error message display 52 6 2 2 Batter...

Page 7: ...6 10 10 Selecting the level of assistance 78 6 10 11 Operating the display 78 6 10 12 Opening the start screen 79 6 10 13 Opening the status screen 79 6 10 14 Opening the settings 79 6 10 15 Changing the settings 79 6 10 16 Opening the quick menu 79 6 10 16 1Resetting the journey data 79 6 10 16 2Changing the start gear 79 6 10 16 3Changing the desired pedalling frequency 80 6 10 16 4Changing defi...

Page 8: ... 13 Checking the belt and chain tension 95 7 4 14 Checking the handlebar grip position 95 8 Maintenance 96 8 1 Axle with quick release 97 8 1 1 Checking the quick release 97 8 2 Adjusting the gear shift 97 8 2 1 Cable operated gear shift single cable 98 8 2 2 Cable operated gear shift dual cable 98 8 2 3 Cable operated twist grip dual cable 98 9 Troubleshooting fault clearance and repair 99 9 1 Tr...

Page 9: ...ype number and model The operating instructions are an integral part of pedelecs with the following type numbers The type number was not available when we went to press Notice The operating instructions are not a substitute for personal instruction by the supplying specialist dealer The operating instructions are an integral part of the pedelec Therefore if it is re sold at a later time they must ...

Page 10: ... bicycle maintenance and repair by the specialist dealer the section on general safety the warnings in these operating instructions the safety markings on the nameplate and the pedelec 1 7 1 Instruction training and customer service The supplying specialist dealer will provide customer service Contact details can be found on the back page of these operating instructions and on the data sheet If yo...

Page 11: ...ing instructions 1 8 3 Information on the nameplate Alongside the warnings product nameplates also contain other important information about the pedelec General warning Adhere to the instructions for use Table 3 Meaning of safety markings Term Meaning Operating instructions Original operating instructions or translation of the original operating instructions Pedelec Electric motor driven cycle Mot...

Page 12: ...ich the pedelec was manufactured The production period is from August 2019 to July 2020 7 Pedelec type You can find further information in Section 1 9 3 8 Safety markings You can find more information in Section 2 6 9 Disposal instructions You can find more information in Section 9 10 Area of use You can find further information in Section 1 9 4 11 Model year The model year refers to the first pro...

Page 13: ...le Store in a dry place until disposal Never store in the vicinity of flammable substances Never open or repair the battery Charge the battery before use Only use the charger included in the scope of delivery WARNING Electric shock in case of damage Damaged chargers cables and plug connectors increase the risk of electric shock Check the charger cable and plug connector before each use Never use a...

Page 14: ...CAUTION Intoxication from suspension oil Suspension oil in the rear frame damper is toxic to the touch irritates respiratory tracts and causes cancer sterility and mutation in germ cells Never disassemble the rear frame damper Never allow suspension oil to come into contact with the skin Chemical burns to the skin and eyes caused by faulty battery Liquids and vapours may leak from damaged or fault...

Page 15: ...sonal protective equipment We recommend that you wear a suitable cycling helmet We also recommend that you wear sturdy footwear and typical close fitting clothing for bicycles 2 7 Safety markings and safety instructions The nameplate contains the following safety markings and safety instructions Environmental hazard posed by oil and lubricants from the fork The fork contains toxic environmentally ...

Page 16: ...After swallowing Drink plenty of milk or water and induce vomiting Seek medical advice immediately 2 8 3 Fighting fire The safety electronics on a damaged or faulty battery may fail The residual voltage can cause a short circuit The battery may self ignite and explode Keep your distance if the battery becomes deformed or starts to emit smoke Evacuate everyone from the immediate area of the fire Co...

Page 17: ...ils and lubricants from the fork The brake system must be repaired immediately if brake fluid leaks out Contact your specialist dealer about repair Dispose of leaking brake fluid in an environmentally responsible way in accordance with statutory regulations Ask a specialist dealer for more information 2 8 4 3 Oils and lubricants from the rear frame damper Dispose of oils and lubricants which have ...

Page 18: ...ight example 1 Front wheel 2 Fork 3 Front guard 4 Headlight 5 Handlebars 6 Stem 7 Frame 8 Seat post 9 Saddle 10 Pannier rack 11 Rear light and reflector 12 Rear guard 13 Kickstand 14 Rear wheel 15 Chain 16 Frame number 17 Battery and nameplate 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 ...

Page 19: ...g Figure 4 Pedelec without suspension 1 and with suspension 2 when riding over an obstacle The suspension prevents an impact such as one caused by a stone lying in the bike s path from being channelled directly into the rider s body via the fork The impact is absorbed by the suspension system instead This causes the suspension fork to compress The compression can be disabled so that a suspension f...

Page 20: ...k release 7 stanchion 8 and spring 9 3 1 2 2 Air suspension fork structure The pedelec s fork features both air suspension and a compression damper plus a rebound damper in some cases Figure 6 Example showing Yari fork You can see the following components in the diagram Air valve 1 valve cap 2 fork lock 3 quick release 4 and rebound damper adjuster 5 and the assembly groups Air suspension fork A c...

Page 21: ...ic rim brake on the front and rear wheels disc brake on the front and rear wheels or a rim brake on the front and rear wheels and an additional back pedal brake The mechanical brakes are used as an emergency stop system and bring the pedelec to a halt quickly and safely in the event of an emergency 3 1 3 1 Rim brake Figure 9 Rim brake components with details Magura HS22 used as an example 1 Rear w...

Page 22: ...to the cylinders in the brake calliper The braking force is boosted by a speed reduction and applied to the brake linings These apply the brake disc mechanically If the brake lever is pulled the brake linings are pressed against the brake disc and the wheel movement is decelerated until it comes to a stop 3 1 3 3 Back pedal brake Figure 12 Pedelec brake system with a back pedal brake example 1 Rea...

Page 23: ... the tyres and the road surface The ABS function terminates when one of the following events occurs The buffer chamber in the ABS control unit is filled completely The pedelec has come to a halt The rider releases the brake Besides the ABS function itself the unit also includes a system to detect when the rear wheel is raised during full braking This enables the rider to counteract a potential fli...

Page 24: ... longer pedals the temperature is outside the permitted range there is an overload or the shut off speed of 25 km h has been reached A push assist system can be activated The speed depends on the selected gear The push assist continues to drive the pedelec as long as the rider presses the push assist button on the handlebars The speed can be a maximum of 6 km h in this case The drive stops when th...

Page 25: ...is severely shortened after charging this is a sign that battery has reached the end of its useful life Battery performance is reduced when the temperature drops since this increases electrical resistance As a result you should expect the range to be shorter than normal in winter We recommend using thermal protection sleeves when riding longer distances in the cold The pedelec features either an i...

Page 26: ...ently charged battery is inserted into the pedelec and the drive system is switched on If the display is removed from its mount power is supplied from the display battery If the display rechargeable battery is low a warning message is shown on the screen If the on board computer is removed from its mount and not switched off information on the last trip distance travelled and status information wi...

Page 27: ... pedelec to charge devices 3 1 7 Riding light When the riding light is activated the headlight and the rear light are switched on together 3 1 8 Charger Each pedelec is supplied with a charger As a general rule any BOSCH charger may be used The 2A compact charger The 4A standard charger The 6A fast charger Observe the operating instructions in the section on Documents Symbol Use 1 Riding light but...

Page 28: ... in bends and braking should be practised The strain on the rider in particular the hands and wrists arms shoulders neck and back is accordingly high Inexperienced riders tend to brake excessively and lose control as a result A racing bicycle is designed for fast rides on roads and paths with a good undamaged road surface A racing bicycle is a piece of sporting equipment and not a means of transpo...

Page 29: ...cs City and trekking bicycles Child s bicycles bicycles for young adults Mountain bikes Racing bicycle Cargo bike Folding bicycle City and trekking bicycles are not sports bicycles If used for sports the rider can expect reduced riding stability and diminished comfort Cycles for children and young adults are not toys Mountain bikes must be retrofitted with lighting a guard and other fittings as sp...

Page 30: ...0 C 50 C Table 15 ActiveLine motor technical data Continuous power rating 250 W Max torque 50 Nm Nominal voltage 36 V DC Protection class IP54 Weight about 3 3 kg Operating temperature 5 C 40 C Storage temperature 10 C 50 C Table 16 ActiveLine Plus motor technical data Continuous power rating 250 W Max torque 75 Nm Nominal voltage 36 V DC Protection class IP54 Weight 2 9 kg Operating temperature 5...

Page 31: ... Nominal capacity 11 Ah Energy 400 Wh Weight 2 5 2 6 kg Protection class IP54 Operating temperature 5 C 40 C Storage temperature 10 C 60 C Permitted charging temperature range 0 C 40 C Table 22 PowerPack 400 battery technical data Nominal voltage 36 V Nominal capacity 13 4 Ah Energy 500 Wh Weight 2 6 2 7 kg Protection class IP54 Operating temperature 5 C 40 C Storage temperature 10 C 60 C Permitte...

Page 32: ...42 V Nominal capacity 11 Ah Weight 2 9 kg Protection class IP54 Operating temperature 5 C 40 C Storage temperature 10 C 60 C Permitted charging temperature range 0 C 40 C Table 26 PowerTube 625 battery technical data Internal lithium ion battery 3 7 V 230 mAh Operating temperature 5 C 40 C Storage temperature 10 C 50 C Charging temperature 0 C 40 C Protection rating with USB cover closed IPx7 Weig...

Page 33: ...ta Area of use City and trekking bicycles Child s bicycles bicycles for young adults Mountain bikes Racing bicycle Cargo bike Folding bicycle Suitable for tarmacked and paved roads Suitable for tarmacked and paved roads Suitable for tarmacked and paved roads Suitable for tarmacked and paved roads Suitable for tarmacked and paved roads Suitable for tarmacked roads cycle paths and firm gravel paths ...

Page 34: ...ever drive off road or perform jumps Never drive off road or perform jumps Never drive off road or perform jumps Never drive off road or perform jumps Never drive off road or perform jumps over 15 cm Never drive off road or perform jumps over 15 cm Never drive off road or perform jumps over 15 cm Never drive off road or perform jumps over 15 cm Never ride downhill or perform jumps over 61 cm Never...

Page 35: ...Ds will light up when the battery is fully charged The charge level for the activated battery is also shown on the display screen If the battery level falls below 5 all the LEDs on the operating status and battery level indicator will go out However the battery level is still shown on the display screen 3 6 3 Control panel The control panel has six buttons Figure 22 Control panel overview 3 6 4 On...

Page 36: ...arged on the pedelec 3 6 4 5 Level of assistance The higher the level of assistance the more the drive system assists the rider when pedalling eMTB mode is available for Performance Line CX drives In eMTB mode the assistance factor and the torque are dynamically adjusted depending on the pedalling force applied to the pedals If the pedelec has been configured with eMTB mode eMTB mode appears brief...

Page 37: ...s switched off The pedelec can be used like a normal bicycle by simply pedalling The push assist system cannot be activated ECO Limited assistance with maximum efficiency for maximum range TOUR Constant assistance for long range tours EMTB Optimum assistance on any terrain sporty start up improved dynamics and maximum performance TURBO Maximum assistance up to high pedalling frequencies for sport ...

Page 38: ...ator lamp does not go out after you set off or it lights up while you are riding this means there is an error in the anti blocking system The anti blocking system is then no longer active The brake system itself remains functional It is only the anti blocking system control which no longer operates Screen display Function CLOCK Changing the time WHEEL CIRCUM Value of the wheel circumference in mm ...

Page 39: ...te the anti blocking system Notice The anti blocking system indicator lamp may light up if the front and rear wheels are rotating at widely different speeds from one another for example if the rider cycles on the rear wheel only or if a wheel is rotating for a unusually long time without making contact with the ground fitting stand The anti blocking system switches off in such cases ...

Page 40: ...ailer portal Crash caused by unintentional activation There is a risk of injury if the drive system is activated unintentionally Remove the battery before the pedelec is transported Risk of fire and explosion due to high temperatures Excessively high temperatures will damage the battery Batteries may self ignite and explode Never expose batteries to sustained direct sunlight CAUTION Oil leak if no...

Page 41: ...place a pedelec with a hydraulic seat post upside down on the floor otherwise you will damage the seat post lever Store the pedelec battery and charger in a dry clean location Temperatures under 10 C or over 60 C Storage at about 20 C is beneficial to a long service life Notice The specialist dealer will advise you on how to select a suitable rack system properly and how to use it safely If you sh...

Page 42: ...eration Store the pedelec battery and charger in a dry clean environment We recommend storing them in uninhabited rooms with smoke alarms Dry locations with an ambient temperature of about 20 C are ideal Recharge the display battery for at least 1 hour every 3 months Check the battery level after 6 months If only one LED on the battery level indicator lights up recharge the battery to around 30 60...

Page 43: ... operating instructions The battery is supplied separately from the pedelec Injury to the eyes Problems may arise if the settings are not made to components properly and you may sustain serious injuries as a result Always wear safety glasses to protect your eyes during assembly Crushing caused by unintentional activation There is a risk of injury if the drive system is activated unintentionally Re...

Page 44: ... may be damaged The battery may be fully charged if at least one but not all of the LEDs on the battery level indicator is lit up Once the battery has been charged insert it into the pedelec 5 3 2 Installing the wheel in the Suntour fork Only applies to pedelecs with this equipment 5 3 2 1 Installing the wheel with screw on axle 15 mm Insert the axle completely on the drive side Figure 26 Fully in...

Page 45: ...quick release lever into the axle Tighten the securing screw with a 5 mm hexagon socket spanner to 5 6 Nm The lever is mounted Figure 29 Tightening the securing screw 5 3 2 2 Installing the wheel with screw on axle 20 mm Insert the axle completely on the drive side Figure 30 Tightening the inserted axle Tighten the securing clip with a 4 mm hexagon socket spanner to 7 Nm Figure 31 Tightening the a...

Page 46: ...ecome caught in the brake disc and block the wheel This will cause a crash Never fit a defective quick release axle Crash caused by faulty or incorrectly installed quick release axle The brake disc becomes very hot during operation Parts of the quick release axle may become damaged as a result The quick release axle becomes loose This will cause a crash with injuries The quick release axle and the...

Page 47: ...release A faulty or incorrectly installed quick release may become caught in the brake disc and block the wheel This will cause a crash Never fit a defective quick release Crash caused by faulty or incorrectly installed quick release The brake disc becomes very hot during operation Parts of the quick release may become damaged as a result The quick release comes loose This will cause a crash with ...

Page 48: ...t 5 3 4 1 Wheel with quick release 15 mm The procedure for installing the 15 x 100 mm and 15 x 110 mm quick releases is the same Place the front wheel in the fork ends of the fork Push the axle through the fork end on the non drive side and hub Figure 42 Pushing the quick release in Open the axle lever Turn the axle five to six complete revolutions clockwise into the axle nut Close the quick relea...

Page 49: ... 3 4 3 Installing the wheel with Kabolt axles The procedure for installing the 15 x 100 mm and 15 x 110 mm Kabolt axles is the same Place the front wheel in the fork ends of the fork Push the Kabolt axle through the fork end on the non drive side and hub Figure 45 Pushing the Kabolt axle in Tighten the Kabolt axle screw to 17 Nm 150 in lb with a 6 mm hex key 5 3 4 4 Checking the stem and handlebar...

Page 50: ...e noticeable backlash due to worn out bearing bushes or brake lining backlash in suspension forks and disc brakes If there is headset backlash in the steering headset you must adjust it as soon as possible otherwise the headset will become damaged You must make the adjustment as described in the stem manual 5 3 5 Pedelec sale Complete the data sheet on the operating instructions envelope Note down...

Page 51: ...e spokes on the wheels and on the chain drive This may cause a crash with injuries Wear sturdy footwear and close fitting clothing WARNING CAUTION Risk of fire and burning due to hot motor The motor housing becomes hot when riding Touching it may cause burns to the skin or other objects Never touch the motor housing directly after riding Never place the pedelec on a flammable surface such as grass...

Page 52: ...ximum permitted tyre pressure to optimize your range Motor power indicator Keep an eye on the motor power indicator on the display screen and adjust your riding accordingly A long bar indicates high power consumption Battery temperature Battery performance is reduced as the temperature drops since this increases electrical resistance As a result you should expect the range to be shorter than norma...

Page 53: ... specialist dealer if the problem persists 460 Error in USB port Re start the system Contact your specialist dealer if the problem persists Table 44 List of error messages 490 Internal display error Have display checked 500 Internal drive unit error Re start the system Contact your specialist dealer if the problem persists 502 Fault in the lighting Check the light and its cabling Re start the syst...

Page 54: ...r specialist dealer if the problem persists 640 Internal fault Re start the system Contact your specialist dealer if the problem persists 655 Multiple battery error Turn off the system Remove the battery Insert the battery again Re start the system Contact your specialist dealer if the problem persists 656 Software version error Contact your specialist dealer to install a software update 7xx Gear ...

Page 55: ...system by switching it on and off Code Description Method of resolution Table 44 List of error messages Code Description Method of resolution If the battery is outside its charging temperature range three LEDs will flash on the battery level indicator Disconnect the battery from its charger until it comes within the charging temperature range Do not connect the rechargeable battery to the charger ...

Page 56: ...r to a wall so that you can lean on the wall to support yourself or ask another person to hold the pedelec for you Climb onto the bicycle Place your heel on the pedal and extend your leg so that the pedal is at the lowest crank rotation point The rider sits straight on the saddle if the seat is at an optimum height If this is not the case you can adjust the length of the seat post to your needs Fi...

Page 57: ...e right horizontal position ensures an optimal leverage position for legs This prevents knee pain and painful incorrect pelvis positions If you have displaced the saddle more than 10 mm you then need to adjust the saddle height again since both settings affect one another To adjust the seat position safely either push the pedelec near to a wall so that you can lean on the wall to support yourself ...

Page 58: ...s and clamp them with the maximum tightening torque for the clamping screws of the handlebars Crash caused by loose stem Incorrectly fastened screws may come loose due to impact The stem may no longer be firmly fixed in its position as a result This will cause a crash with injuries Check the handlebars and the quick release system are firmly in position after the first two hours of riding Crash ca...

Page 59: ...to the handlebar grip Re adjust the grip distance as necessary The lever pressure point activates sooner Figure 54 Using the twist knob 1 to adjust the pressure point 6 3 4 2 Adjusting the grip distance Figure 55 Brake lever grip distance Brake failure due to incorrect setting If the pressure point is set with brakes where the brake linings and brake disc have reached their wear limit the brakes m...

Page 60: ...ntentional changes 6 3 5 1 Adjusting the negative deflection Negative deflection sag is compression of the fork caused by the weight of the rider and their gear e g a backpack the sitting position and the frame geometry This sag is not caused by riding Each rider has a different weight and sitting position The sag depends on the rider s position and weight and should be between 15 and 30 of the ma...

Page 61: ...the air pressure until you have reached the desired sag Once the sag is correct re tighten the blue air cover cap clockwise If you cannot achieve the desired sag you may need to make an internal adjustment For this purpose contact your specialist dealer 6 3 5 3 Adjusting the steel suspension fork negative deflection Only applies to pedelecs with this equipment You can adjust the fork by tensioning...

Page 62: ... setting This way it can be used as the starting point for subsequent optimised settings and to safeguard against unintentional changes 6 3 6 1 Adjusting the negative deflection Negative deflection sag is compression of the fork caused by the weight of the rider and their gear e g a backpack the sitting position and the frame geometry This sag is not caused by riding Each rider has a different wei...

Page 63: ...und defines the speed at which the fork rebounds after being loaded The rebound setting depends on the air pressure setting Higher sag settings require lower rebound settings Turn the rebound adjuster clockwise to the closed position until it stops Figure 61 FOX rebound adjuster 1 on the fork Turn the rebound adjuster anti clockwise Adjust the rebound in such a way that the fork rebounds quickly b...

Page 64: ...edelec without allowing it to deflect Measure the distance between the rubber air chamber seal and the O ring This dimension is the sag The recommended sag value is between 15 hard and 25 soft of the total damper deflection Increase or reduce the air pressure until you have reached the desired sag 6 3 7 2 Adjusting the rebound The rebound defines the speed at which the rear frame damper rebounds a...

Page 65: ...amper 5 is the distance between the end of the rear frame damper 3 and the rubber air chamber seal 1 Measure the distance between the rubber air chamber seal 1 and the end of the damper 3 This distance is the total damper deflection 5 Put on your usual bicycling clothing including luggage Sit on the pedelec in your usual riding position and support yourself against an object such as a wall or tree...

Page 66: ...e that the braking force may increase during the wearing in period The same happens after brake pads or discs are replaced Accelerate pedelec to about 25 km h Brake pedelec until it comes to a halt Repeat process 30 50 times The brake linings and brake discs are now retracted and provide optimal braking power Air pressure psi Recommended rebound setting 100 Open anti clockwise 100 120 11 120 140 1...

Page 67: ...seat the specialist dealer makes sure that the seat and the fastening mechanism for the seat are suitable for the pedelec and that all components are installed and firmly fastened They will also ensure that shift Description Article number Protective cover for electrical components 080 41000 ff Panniers system component 080 40946 Rear wheel basket system component 051 20603 Bicycle box system comp...

Page 68: ...k The specialist dealer must install the pannier rack the first time to ensure that it is safely fitted When installing a pannier rack the specialist dealer will make sure that the fastening mechanism for the rack is suitable for the pedelec and that all components are installed and firmly fastened They will also ensure that shift cables brake cables and hydraulic and electrical lines are adjusted...

Page 69: ...Check the battery is firmly in place Check that the lighting reflector and brake for instance are sufficiently clean You must check that the mudguards the pannier rack and the chain guard are securely installed Check that the front and rear wheels run true This is particularly important if the pedelec been transported or secured with a lock Check the valves and the tyre pressure Adjust as necessar...

Page 70: ...needs to steer and brake This can lead to a loss of control This may cause a crash with injuries You should practice how to use a loaded pannier rack safely before using the pedelec in public spaces CAUTION CAUTION Crash caused by unsecured baggage Loose or unsecured objects on the pannier rack e g belts may become caught in the rear wheel This may cause a crash with injuries Objects which are fas...

Page 71: ... flammable substances Never open or repair the battery Charge the battery before use Only use the charger included in the scope of delivery Avoid wide temperature fluctuations WARNING Chemical burns to the skin and eyes caused by faulty battery Liquids and vapours may leak from a damaged or faulty battery Excessive temperatures can also cause liquid to leak from the battery and the battery will be...

Page 72: ...o pedelecs with this equipment 6 9 2 1 Removing the pannier rack battery Figure 68 Removing 2 and inserting 3 the pannier rack battery 1 Open the battery lock with the key 2 Pull the pannier rack battery backwards and out of its mount Remove the key from the lock 6 9 2 2 Inserting the pannier rack battery 3 Insert the pannier rack battery into its mount with the contacts facing the front until it ...

Page 73: ...1 2 3 4 Risk of fire and explosion due to faulty battery The safety electronics on damaged or faulty batteries may fail The residual voltage can cause a short circuit Batteries may self ignite and explode Never charge a faulty battery Fire caused by overheated charger The charger heats up when charging the battery In case of insufficient cooling this can result in fire or burns to the hands Never ...

Page 74: ... battery Only applies to pedelecs with this equipment One of the charging sockets is not accessible or is closed with an end cap on Pedelecs with two batteries Figure 71 Covering open contacts with cover cap example pannier rack battery 1 If you wish to battery use just one battery on a pedelec which is designed for two batteries cover the contacts on the free slot with the supplied cover cap othe...

Page 75: ...e pedelec which has an accessible charging socket You can only charge battery with the closed charging socket if you remove it from its mount 6 9 6 Waking the battery The battery switches to sleep mode to protect itself when not used for a longer period The LEDs on the operating status and battery level indicator do not light up Press the On Off button battery The battery s operating status and ba...

Page 76: ...f assistance set on the display As soon as the system has been activated ACTIVE LINE PERFORMANCE LINE appears briefly on the display 6 10 2 Switching off the drive system As soon as you stop pushing the pedals in normal mode or reach a speed of 25 km h the drive system switches off the assistance system The assistance system starts up again if you push the pedals and your speed is less than 25 km ...

Page 77: ...n you press the on off button display once when in storage mode Keep the on off button display pressed down for at least 8 seconds Storage mode is activated 6 10 5 2 Deactivating the storage mode Press the on off button display for at least 2 seconds Storage mode is deactivated Crash caused by distraction A lack of concentration while riding increases the risk of an accident This may cause a crash...

Page 78: ...USB port Open protective flap on the USB port on the display Connect the external device USB port with the USB port on the on board computer using a micro A micro B USB charging cable Replace the protective flap after using the USB port Notice If the rider is not present the display can be used without authorisation e g it may be stolen the system settings may be changed or journey information may...

Page 79: ...layed or switched off riding light symbol is not displayed at the same time 6 10 10 Selecting the level of assistance You can adjust how strongly the electric drive should assist you on the control panel when pedalling You can change the level of assistance at any time even when you are cycling Press the plus button on the control panel to increase the level of assistance Press the minus button on...

Page 80: ...ed description of the individual parameters in the online operating instructions at www Bosch eBike com Kiox manual 6 10 16 Opening the quick menu You can use the QUICK MENU to display selected settings which can also be adjusted while you are riding You cannot access them from the STATUS SCREEN Press the select button 1 The QUICK MENU will open You can make the following settings on the quick men...

Page 81: ...ease or decrease the desired pedalling frequency If you hold the plus button or minus button down you can increase or reduce the pedalling frequency in increments of five The desired pedalling frequency is shown on the display 6 10 16 4 Changing defined gears Applies only to pedelecs with NuVinci H Sync enviolo with Optimized H Sync equipment Press the Info button display and the RESET button toge...

Page 82: ...ues DANGER After swallowing Rinse out mouth with water Never induce vomiting Risk of aspiration Place a person lying on their back who is vomiting in a stable recovery position on their side Seek medical advice immediately Environmental protection measures Never allow hydraulic fluid to flow into the sewage system surface water or groundwater Notify the relevant authorities if fluid penetrates the...

Page 83: ...r a crash which may result in injuries Ride slowly and brake in good time Crash caused by incorrect use Handling the brake improperly can lead to loss of control or crashes which may result in injuries Shift your body weight backwards and down as far as possible Practice braking and emergency braking before using the pedelec in public spaces Never use the pedelec if you can feel no resistance when...

Page 84: ...tor lamp is faulty WARNING Accidents on bends and slippery ground You are at greater risk of falling off if you use ABS braking manoeuvres on bends It is easier for tyres to skid on slippery ground meaning there is a greater risk of falling off This may cause a crash with serious injuries Adjust your riding to the current ambient conditions and your personal riding skills Accidents due to extended...

Page 85: ...ion damping is lowest in the OPEN position making the fork feel softer Use the HARD position if you want to the fork feel stiffer and you are riding on soft ground The lever posi tions between the OPEN and HARD positions enable fine adjustment of compression damping We recommend setting the lever of the compres sion adjuster to the OPEN mode position first Accidents due to manipulation Modified or...

Page 86: ... performance whereas 3 is for the hardest Press the adjuster in to lock in the setting 6 12 3 Adjusting the compression of the Suntour fork Only applies to pedelecs with this equipment The compression adjuster makes it possible to make quick adjustments to the suspension behaviour of the fork to suit changes in terrain It is intended for adjustments made during the ride Figure 78 Suntour compressi...

Page 87: ...back much more quickly or slowly than the front wheel change the setting by turning the setting wheel Turn the setting wheel in an anti clockwise direction to increase the rebound speed Turn the setting wheel in a clockwise direction to decrease the rebound speed 6 12 6 Adjusting the compression in a Rock Shox damper Only applies to pedelecs with this equipment The compression damper controls the ...

Page 88: ...2 hub gears in manual mode or automatic mode You used the shifter to change gears in manual mode In automatic mode the shift system changes gear automatically depending on the speed pedalling power and pedalling frequency Crash caused by incorrect use If the rider applies too much pressure on the pedals during a gear change and activates the shifter or changes several gears at a time their feet ma...

Page 89: ...r on hills If the pedelec is brought to a halt from a speed greater than 10 km the system can automatically switch back to a pre set START GEAR You can set the START GEAR in the system settings 6 13 3 3 eShift with Shimano DI2 automatic hub gears Only applies to pedelecs with this equipment The new gear is shown briefly on the screen each time it is changed Since the drive unit detects the gear sh...

Page 90: ... frame damper after each ride Cleaning the battery once a month Chain mainly tarmacked road every 250 300 km Basic cleaning and preservation of all components at least every six months Clean the charger at least every six months Clean and lubricate the height adjustable seat post every six months Check USB rubber cover position before each ride Check for tyre wear once a week Check for rim wear on...

Page 91: ... Wash down all parts with dish washing detergent and a toothbrush Service the drive elements after cleaning Crash caused by brake failure The braking effect may be unusually poor temporarily after cleaning servicing or repairing the pedelec This may cause a crash with injuries Never apply care products or oil to the brake discs or brake linings or the braking surfaces on the rims After cleaning se...

Page 92: ...ices or chain cleaning baths Risk of fire and explosion due to penetration by water The battery is only protected from simple spray water Penetration by water can cause a short circuit The battery may self ignite and explode Never clean the battery with a high pressure water device water jet or compressed air Keep the contacts clean and dry Never immerse the battery in water Never use cleaning age...

Page 93: ...Clean coarse dirt with a brush after soaking for a short time Wash down all parts with dish washing detergent and a toothbrush 7 3 5 Servicing the pedals Treat with spray oil after cleaning 7 3 6 Servicing the chain Grease the chain thoroughly with chain oil after cleaning 7 3 7 Servicing the drive elements Service front and rear derailleur articulated shafts and jockey wheels with Teflon spray No...

Page 94: ...and correct tyre pressure 7 4 4 1 Dunlop valve The tyre pressure cannot be measured on the simple Dunlop valve The tyre pressure is therefore measured in the filling hose when pumping slowly with the bicycle pump It is recommendable to use a bicycle pump with a pressure gauge The operating instructions for the bicycle pump must be adhered to Unscrew and remove the valve cap Connect the bicycle pum...

Page 95: ...e rim with the tips of your fingers 7 4 5 Brake system The maintenance interval for the brake depends on the weather conditions and how frequent the pedelec is used If the pedelec is used under extreme conditions such as rain dirt or high mileage maintenance must be performed more frequently 7 4 6 Checking the brake linings for wear Check brake linings after brake has been fully applied 1 000 time...

Page 96: ...sion maintain with an oily cloth and for oil leaks 7 4 12 USB port 7 4 13 Checking the belt and chain tension Check the chain tension in three or four positions turning the crank a full revolution If the chain can be pushed more than 2 cm the chain or drive belt will need to be tensioned again by the specialist dealer If the chain or the drive belt can only be pushed up and down less than 1 cm you...

Page 97: ...edge are required to repair the brakes Incorrect or unauthorised assembly can damage the brakes This may lead to an accident with injuries Only specialist dealers may carry out repairs on brakes Never carry out work or changes such as dismantling sanding or painting which are not explicitly allowed and described in the brake user manual Injury to the eyes Problems may arise if the settings are not...

Page 98: ...elect the gears effortlessly you will need to adjust the setting for the shift cable tension Carefully pull the adjusting sleeve away from the shifter housing turning it as you do so Check the gear shift function after each adjustment Crash caused by unfastened quick release A faulty or incorrectly installed quick release may become caught in the brake disc and block the wheel This will cause a cr...

Page 99: ...mooth gear shift set the adjusting sleeves underneath the chain stay on the frame The shift cable has around 1 mm play when it is pulled out gently Figure 89 Adjusting sleeves 2 on two alternative versions A and B of a dual cable cable operated gear shift on the chain stay 1 8 2 3 Cable operated twist grip dual cable Only applies to pedelecs with this equipment For a smooth gear shift set the adju...

Page 100: ...Insert the battery Start the drive system If the drive system does not start up remove the display Fasten the display Start the drive system Contact your specialist dealer if the drive system does not start up 9 1 2 Error messages If an error message is displayed run through the following actions Make a note of the system message Shut off and re start the drive system If the system message is stil...

Page 101: ... Use original parts and lubricants only The individual pedelec parts have been carefully selected and matched to one other Only original parts and lubricants must be used for maintenance and repair The constantly updated accessory approval and parts list are Section 11 Documents and Drawings 9 2 2 Replacing the lighting Only use components of the respective power class for replacement 9 2 3 Settin...

Page 102: ...he individual parts of the decommissioned pedelec in a dry place free from frost where they are protected from direct sunlight Risk of fire and explosion The safety electronics on a damaged or faulty battery may fail The residual voltage can cause a short circuit The battery may self ignite and explode Remove battery with any external damage from service immediately and never recharge it If the ba...

Page 103: ...22_1 0_21 06 2019 102 Documents 11 Documents 11 1 Parts list There was no information relating to a parts list yet at the time of going to press You ll find the information in the latest operating instructions ...

Page 104: ...ng New bell as specified in the parts list Suspension elements Fork suspension fork Check for damage O K Damage detected New fork as specified in the parts list Rear frame damper Check for damage O K Damage detected New fork as specified in the parts list Suspension seat post Check for damage O K Damage detected New fork as specified in the parts list Brake system Brake lever Check mount fastening...

Page 105: ...edelec travelling 10 too fast slow Shut off pedelec until source of fault is found Cabling Visual inspection O K Failure in system damage kinked cables New cabling Battery mount Firmly in position lock contacts Functional check O K Loose lock doesn t close no contacts New battery mount Motor Visual inspection and mount O K Damage loose Refasten motor contact motor manufacturer new motor Software C...

Page 106: ...Loose Retighten screws Attachments 6 months Check mount fastening O K Loose Retighten screws Bell 6 months Functional check O K No ring too quiet missing New bell as specified in the parts list Suspension elements Fork suspension fork To manu facturer s specifica tions Check for damage corrosion fracture Maintenance as specified by manufacturer Lubrication oil change as specified by manufacturer O...

Page 107: ...g Functional check O K Loose Retighten screws Shift cables Check for damage Functional check O K Loose or defective Adjust shift cables new shift cables if necessary Front derailleur Check for damage Functional check O K Gear shift difficult or not possible Adjust Rear derailleur Check for damage Functional check O K Gear shift difficult or not possible Adjust Electric drive Display Check for dama...

Page 108: ... when shifting gear Readjust gear shift Suspension compo nents fork shock absorber seat post Functional check O K Suspension too deep or no longer exists Locate defective component and correct Electric drive Functional check O K Loose connection problems when riding accelerate Locate defective part in electric drive and correct Light system Functional check O K No continuous light too bright Locat...

Page 109: ...MY20B01 22_1 0_21 06 2019 108 Documents 11 4 Charger operating instructions H I H I H ...

Page 110: ...eries Input 230V 50Hz 2 15A Output 36V 6A Made in Vietnam Robert Bosch GmbH Reutlingen Fast Charger BCS250 eBike Battery Charger 36 4 230 0 275 007 907 Li Ion Use ONLY with BOSCH Li Ion batteries Input 230V 50Hz 1 5A Output 36V 4A Made in PRC Robert Bosch GmbH Reutlingen Standard Charger BCS220 Standard Charger Fast Charger ...

Page 111: ...MY20B01 22_1 0_21 06 2019 110 Documents Compact Charger ...

Page 112: ...MY20B01 22_1 0_21 06 2019 111 Documents ...

Page 113: ...MY20B01 22_1 0_21 06 2019 112 Documents ...

Page 114: ...MY20B01 22_1 0_21 06 2019 113 Documents ...

Page 115: ... M O 3 D 1 1 1 D O 4 M O D 1 1 D 1 D 4 O O R N O D 1 1 1 D 1 D N M O D 1 O O D 1 1 M 4 D D 1 1 D 1 1 D 1 D O D 1 D D D 1 O O D 1 1 1 1 1 4 4 D D D D D 1 1 1 1 D 4 M O 3 D D 1 1 D 1 O L W T Q 4 HV L 1 O 4 M O 4 O 1 1 O 4 O L O OO O O H N N H O H O H L O OO ...

Page 116: ... M M M Z 4 M R M M cH d d d cH Z d Z d Z d P M R M M M O 4 O H d Q O eTf O K O OO L O K 1 1 D O 4 O O H K K O 4 H 4 L O D 1 4 OO O P M L O 1 D 1 D M M O D 1 H 4 OO H O M M L Q O O D D D 1 O M O P M L O O 4 O M 4 M O R i Z_ ij M O Q N O P M 4 4 O L O O M L 5 I 4 L O 4 L 5 I L 4 4 L P 4 L M P L M L O ...

Page 117: ...R ij O O Q N R ij O M Q N R L 4 OO O O OO N O O P O M L 4 OO 5 I O M O 4 O L M 4 O O O M 4 4 O O O 4 M O O O E 1 1 1 1 O 0 D H 4 0 D N O N 5 0 0 D D H D H H H O 1 1 M L O H M O H C C O O M L 1 1 O M L U O M 444 L H M O N O 4 4 K D 1 I N _ T P L 4M L O L O 1 9 1 ...

Page 118: ...6 H Handlebars 17 34 Headlight 23 Hub 18 I Initial commissioning 43 J Journey information Clock 36 Max speed 36 L Level of assistance 34 36 selecting 78 ECO 36 OFF 36 SPORT 36 TOUR 36 TURBO 36 Lever 20 M Minimum insertion depth marking 56 Minus button 34 79 Model year 11 Motor 23 Mudguards checking 68 O On Off button Battery 25 Display 26 On screen indicator 34 67 Operating status indicator 34 O r...

Page 119: ...for the motor electrical power assistance Electrically power assisted cycle pedelec Source EN 15194 2017 electrically power assisted cycle equipped with pedals and an auxiliary electric motor which cannot be propelled exclusively by means of the auxiliary electric motor except in start up assistance mode Fault Source EN 13306 2018 02 6 1 state of an item 4 2 1 characterized by inability to perform...

Page 120: ...ion tyres with coarse tread patterns and a wide range of transmission gears Off road rough terrain Source EN 15194 2017 coarse pebble tracks forest trails and other general off road tracks where tree roots and rocks are likely to be encountered Permitted total weight Source EN 15194 2017 weight of the fully assembled pedelec plus the rider and baggage as specified by the manufacturer Quick release...

Page 121: ...15194 2017 assembly or combination of hub spokes or disc and rim but excluding tyre assembly Work environment Source EN ISO 9000 2015 set of conditions under which work is performed Year of manufacture Source ZEG the year of manufacture is the year in which the Pedelec was manufactured The production period is always from August to July of the following year Young adult bicycle Source EN ISO 4210 ...

Page 122: ...42 EC Furthermore the electrically power assisted cycles comply with all applicable basic requirements of Electromagnetic Compatibility Directive 2014 30 EU The following standards were applied ISO DIS 20607 2018 Safety of machinery Instruction handbook General drafting principle EN 15194 2018 Cycles Electrically power assisted cycles EPAC bicycles and EN 11243 2016 Cycles Luggage carriers for bic...

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