background image

             

12 kW Electric Tankless Water Heater

Troubleshooting Guide

Models:

 AE12, RP12T, US12

Technical Service Bulletin 

   

DANGER: ELECTRIC SHOCK

 

ELECTRICITY IS EXTREMELY DANGEROUS. 

TAKE EXTRA PRECAUTIONS AND 

DISCONNECT THIS PRODUCT FROM THE 

ELECTRICAL SUPPLY BEFORE CLEANING, 

SERVICING OR REMOVING THE COVER.

 

BOSCH ELECTRICAL APPLIANCES 

SHOULD ONLY BE SERVICED BY A TRAINED 

TECHNICIAN OR LICENSED ELECTRICIAN.

  

Bosch technical support is available at 866-330-2729. 

Please 

document results from each troubleshooting step 

prior to calling. Without this information documented, we 
cannot make a determination as to what is wrong with your 
water heater. This will delay a resolution. 

Introduction

Who should perform the troubleshooting?

Anyone who has the qualifications to work safely with 240VAC. If you 
do not possess the tools or the knowledge to work safely with 
240VAC, contact a licensed professional. 

What does this troubleshooting guide cover?

This guide covers every test we can advise you to perform on the 
location, installation, and water heater. With ALL the information 
from ALL the tests in this guide, it is possible to diagnose any water 
heater of this type to a point where we can advise a repair or cover 
warranty.

Required tools:

 

Adjustable wrench

 

Empty gallon container    

 

Digital multi-meter

 

Phillips head screwdriver

 

Flat head screwdriver

Step 1 – Document installation details

 

Record information in Step 1 of the Building and Install 
questionnaire on page 5.

   

DANGER: ELECTRIC SHOCK

 

FOR STEPS 2, 3 AND 4, SHUT OFF THE 

CIRCUIT BREAKER POWERING THE 

APPLIANCE, LOCK IT, AND VERIFY THAT 

THERE IS NO VOLTAGE AT THE UNIT.

Step 2 – Water supply and water heater settings

 

Verify the heater is installed in one of the two positions (inlet/
outlet connection on bottom) shown in Fig. 1.

Hot

Cold

Hot

Cold

Hot

Cold

Installation #1 (front view)

Installation #2 (front view)

Hot

Cold

Hot

Cold

Hot

Cold

Installation #1 (front view)

Installation #2 (front view)

                   

Figure 1 

 

Summary of Contents for AE12

Page 1: ... licensed professional What does this troubleshooting guide cover This guide covers every test we can advise you to perform on the location installation and water heater With ALL the information from ALL the tests in this guide it is possible to diagnose any water heater of this type to a point where we can advise a repair or cover warranty Required tools Adjustable wrench Empty gallon container D...

Page 2: ...e whole house only to the water heater If you do not have an isolation valve on the water heater you cannot perform this test 2 Open ALL hot water taps connected to the water heater and set all fixtures to hot only 3 Allow some time approx 5 minutes for water to stop running and pipes to drain If pipes are drained you should be able to place a hand over end of faucet and feel no pressure 4 If any ...

Page 3: ...ater Heater questionnaire on page 6 Step 4 Checking continuity and resistance Ensure the circuit breaker powering the appliance is still shut off Check the thermal cut out switch for continuity 1 Check for continuity between connections labeled A B and also C D see Fig 4 2 Document your findings in the Water Heater questionnaire on page 6 Figure 4 A C D B Check the flow switch for continuity 1 Wit...

Page 4: ... 5 Document your findings in the Water Heater questionnaire page 6 Figure 7 2 1 Check to see if either element is grounded to the water tubing 1 Ensure power supply to the unit is off 2 Set your multimeter to Mohms 2000K 2M or 20M 3 Place one multimeter probe on the common steel bar that joins the two element terminals together Fig 6 and touch the other probe to the copper water tubing to see if y...

Page 5: ...sure Municipal Well Other _____________________ Water pressure _______PSI What is the water supply material to and from the heater Copper Plastic Stainless Other ___________ Flex If plastic does plastic piping connect directly to unit Yes No When facing water heater which side of the water heater does the cold water pipe connect to Left Right Top Bottom Circuit breaker size and type Single pole Do...

Page 6: ...you reset it Yes No Are there any signs of water leakage Yes No STEP 4 Is there continuity across the flow switch when water is running through the unit Yes No Resistance of each element Element 1 ________ Ω Element 2 ________ Ω Are Either Of The Two Elements Grounded Yes No Thermal Cut Out Continuity A B Terminals Yes No C D Terminals Yes No STEP 5 Voltage Supply Voltage across L1 L2 ________VAC ...

Reviews: