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05/20

 

BBJ50TA

 

 

                

Made in China to TQB Brands Pty Ltd specifications 

 

P a g e

 | 

9

 

Visit us at www.tqbbrands.com.au

 

TROUBLESHOOT 

 

Problem 

Symptom 

Cause 

Conclusion 

Solution 

Jack will not 

lift using 

manual 

pump 

Manual pump has 

no resistance, lift 

ram will not raise 

Release valve not 

tightly closed 

 

 

Air in hydraulic system 

 

 

Load weight exceeds 

lift capacity  

 

Overload actuated 

 

 

Bypass through release 

valve  

 

 

Air cavitation in pump 

and/or lift ram 

 

Higher capacity jack 

required 

 

Relief valve needs reset 

 

 

Ensure release valve 

tightly closed 

 

 

Bleed system 

 

 

Select higher 

capacity jack 

 

Contact qualified 

technician for repairs 

 

Jack Will Not 

Lift using Air 

pump 

 

 

 

Air Pump operating 

but lift ram will not 

raise 

 

 

Release valve not 

tightly closed 

 

 

Air in hydraulic system 

 

 

Load weight exceeds 

lift capacity  

 

Overload actuated 

 

 

 

Air Motor effected by 

water in air supply.          

Air exhausting but 

motor not pumping. 

 

 

 

 

Bypass through release 

valve  

 

 

Air cavitation in pump 

and/or lift ram 

 

Higher capacity jack 

required 

 

Relief valve needs reset 

 

 

 

Lubrication flushed out of 

air motor, requires added 

lubrication. 

 

Adding lubrication to air 

motor fails to remedy 

issue. 

Ensure release valve 

tightly closed 

 

 

Bleed system 

 

 

Select higher 

capacity jack 

 

Contact qualified 

technician for repairs 

 

Install air /water 

separator to air 

supply.                

 

Follow Lubrication 

instructions. 

Jack will not 

hold load 

 

Load cannot be 

sustained, lift ram 

drops under load 

 

Pump handle rises 

Release valve not 

tightly closed 

 

 

Damaged main seal 

 

Main check valve 

obstructed 

Bypass through release 

valve 

 

 

Replace main ram seals 

 

Replace main check valve 

ball and reseat valve seat 

 

Ensure release valve 

tightly closed 

 

 

 

Contact qualified 

technician for repairs 

 

Jack will not 

lower after 

unloading 

Ram rises after 

retracting 

 

 

Release valve pin 

seized 

Reservoir overfilled 

 

 

 

Linkages binding 

Pump failure due to 

cavitation caused by 

excess reservoir level 

 

Dry release valve pin 

Drain fluid to proper 

level 

 

 

Lubricate release 

valve with 32grade 

hydraulic oil 

 

Summary of Contents for BBJ50TA

Page 1: ...Weight 41kg About the Borum brand Our heavy duty commercial range of Borum Industrial equipment has been manufactured to exacting standards for the past 34 years We specify industrial quality components and design to ensure a long and durable working life in commercial transport mining earthmoving and railway environments Our Borum Industrial range of equipment is focused on achieving superior pro...

Page 2: ...rs or cause damage to the equipment and property Keep this manual in a convenient and safe place for future reference The warnings cautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplie...

Page 3: ...e jack is a lifting device only Immediately after lifting support the vehicle with AS Approved jack stands Do not use this jack for any purpose other than specified by this owner s manual Do not modify this jack and do not use this jack for a purpose for which it was not intended POTENTIAL HAZARDS User does not read understand and follow the instructions and warnings in this manual prior to operat...

Page 4: ...lace the Oil Filler Bung 2 Start with the Pump Socket Assembly in the horizontal position and turn the Release Valve clockwise to the lifting position 3 With the Jack on its base pull the Pump Socket upwards to the raised position 4 Invert the Jack and push the Pump Socket back to the horizontal position 5 Place the Jack back on its base to test the Pump Socket for firmness 6 Repeat steps 4 to 6 u...

Page 5: ...troke then continue to hold the trigger down for 10 seconds 7 Turn the Release Valve anticlockwise to the lowering position until the Lift Ram returns to the fully lowered position Note Depress the Saddle where necessary At this point the Manual Pump Air Motor Pump and Lift Ram should be free of air and the Jack ready for Operation If the Jack continues to show the Symptoms as above please refer t...

Page 6: ... Follow the maintenance instructions carefully to keep your equipment in good working condition Never perform any maintenance on the equipment while it is under a load Inspection Inspect the product for damage wear broken or missing parts eg pins and that all components function before each use Follow lubrication and storage instructions for optimum product performance Ensure all moving parts are ...

Page 7: ...er rim KEEP DIRT AND OTHER MATERIAL CLEAR WHEN POURING 4 Replace oil plug 5 Perform air bleeding procedure 5 SERVICE REPAIR Any Bottle Jack found damaged in any way or found to be worn or operates abnormally should be removed from service until repaired by an authorised service agent Owners and or operators should be aware that repair of this product may require specialised equipment and knowledge...

Page 8: ...05 20 BBJ50TA Made in China to TQB Brands Pty Ltd specifications P a g e 7 Visit us at www tqbbrands com au PARTS DIAGRAM ...

Page 9: ...ore Seat 1 7 Washer 2 32 O Ring 1 8 Screw 2 33 Nylon Ring 1 9 Hose Joint 1 34 Dust Ring 1 10 Steel Ball 1 35 Pump Core 1 11 Ball Base 1 36 Handle Socket 1 12 Spring 1 37 Link 1 13 Screw 1 38 Pin 3 14 O Ring 1 39 Cotter Pin 2 15 Screw 1 40 R Pin 3 16 Filter 2 41 Pin 2 17 Shield 1 42 Handle1 1 18 O Ring 1 43 Handle2 1 19 O Ring 2 44 Washer 1 20 Ball Cup 1 45 Air Pump 1 21 Air Valve 1 46 Rotary Joint...

Page 10: ...ypass through release valve Air cavitation in pump and or lift ram Higher capacity jack required Relief valve needs reset Lubrication flushed out of air motor requires added lubrication Adding lubrication to air motor fails to remedy issue Ensure release valve tightly closed Bleed system Select higher capacity jack Contact qualified technician for repairs Install air water separator to air supply ...

Page 11: ... ram raised for extended period causing air ingress to hydraulic system Fill fluid to correct fluid level and bleed system With ram fully retracted remove oil filler plug to let pressurised air escape reinstall oil filler plug then bleed system Will not lift to full extension Lift ram has limited stroke pump loses resistance Fluid level low Lift ram raised for extended period causing air ingress t...

Page 12: ...sed TQB Brands Pty Ltd repair agent This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorised Your TQB Brands Pty Ltd guarantee is not effective unless you can produce upon request a dated receipt or invoice to verify your proof of purchase within the 12month period Consumer Guarantee Our goods come with a guarantee that cannot be exc...

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