Bonnet Equator 6 Series Maintenance Manual Download

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EQUATOR

COMBI OVENS

BUILDER’S SPECIFICATIONS

Part C: Maintenance manual

- WARRANTY -

In order to guarantee this equipment, we recommend that you comply with the

MANUFACTURER’S INSTRUCTIONS in this manual.

However if you can not undertake the required maintenance operations, our installation and

service network is available to provide you with a personalized contract.

- WARNING -

•

The product delivered to you complies with current standards. If any modifications are made

the manufacturer cannot accept any responsibility whatsoever. The manufacturer can not be

held responsible in the event of an incorrect use of the appliance.

•

Keep your manuals.

3BE390691NM

Summary of Contents for Equator 6 Series

Page 1: ...t undertake the required maintenance operations our installation and service network is available to provide you with a personalized contract WARNING The product delivered to you complies with current standards If any modifications are made the manufacturer cannot accept any responsibility whatsoever The manufacturer can not be held responsible in the event of an incorrect use of the appliance Kee...

Page 2: ... 3 OPERATIONAL FAILURES 7 4 CHANGING THE EQUIPMENT FROM ONE GAS TO ANOTHER 8 4 1 LISTOFAUTHORISEDGASES PRESSUREACCORDINGTOCATEGORIESANDCOUNTRIES 8 4 2 CHANGEOVER FROM ONE GAS TO ANOTHER 9 4 3 GAS FLOW RATES AND POWERS 11 4 4 CHART OF NOZZLES 11 5 MAINTENANCE 14 5 1 SERVICING THE CONDENSER 14 6 VERIFICATION OF TEMPERATURE SENSORS 15 7 DOOR ADJUSTMENT AND CLOSING 17 7 1 6 10 LEVEL OVENS 17 7 2 20 LE...

Page 3: ... against a defect except 4 5 14 15 16 and 17 Connecting ribbon of the Facia Relay card Warning to insert the connecting ribbon between the UC card and the facia card take care and support the printed circuit under the connector Fuse This only protects against a defect of lighting 1 4 3 2 Connection of core probe connector Capacity sensor connection Motor supply inlet Fuse This only protects agains...

Page 4: ... When you change the min UC relay card there are two possibilities Keep the customer parameters counters C F si mple detailed display Recuperate one or more memory components from the old card and place them on the new card in the same support and in the same way 3A15 25 1A E4 GND E5 E6 GND E7 E8 GND E9 E10 GND 24 23 26 22 7 8 9 10 12 6 5 4 Insert the new card Check the configuration key If you do...

Page 5: ...ion key Technical code Wording C01 C02 C03 C04 C05 C06 C07 C08 C09 C10 EQ4 61 1 SI Combi electric injection oven 6 GN1 1 EQ4 6 61 1 SI Combi electric injection oven 6 6 GN1 1 EQ4 101 1 SI Combi electric injection oven 10 GN1 1 2 0 0 2 1 1 0 0 0 0 EQ4 102 1 SI Combi electric injection oven 10 GN2 1 EQ4 201 1 SI Combi electric injection oven 20 GN1 1 EQ4 202 1 SI Combi electric injection oven 20 GN2...

Page 6: ...lay indicates xx xx x a figure from 0 to 9 Correct according to the frequency of after sale service chosen by turning button 3 from 100 to 9990 hours Temperature unit Button 2 The display opposite button 3 should indicate the unit the display indicates temperature in C or F Correct according to the unit chosen by turning button 3 Celsius degree F Fahrenheit degree Display of set ambient temperatur...

Page 7: ...ns 77292 MITRY MORY Cedex Buzzer volume Button 2 The display opposite button 3 should indicate the value of buzzer volume the display shows 1 or 2 or 3 Correct this figure by turning button 3 to obtain the desired value 1 low buzzer 2 medium buzzer 3 loud 2 4 OUTLET FROM THE PARAMETER CYCLES Button 5 Off ...

Page 8: ...issing or cut E64 Short circuited core probe Other defects E42 Maximum temperature within the electronic facia exceeded E43 Saturated steam inlet activated more than 30 seconds in steam mode Choked condenser nozzle condenser fed in hot water or insufficient flow rate E46 Defective communication bus I2C E51 Set ambient temperature at 0 E52 Set duration or core temperature at 0 E53 Ventilator failur...

Page 9: ... G20 20 I3B P G30 and G31 50 I3P G31 50 Finland Denmark I2H G20 20 Sweden Norway I3B P G30 and G31 30 Czech Republic I2H G20 20 I3B P G30 and G31 30 I3 G30 G31 28 30 37 I3P G31 37 et 50 Spain I2H G20 20 United Kingdom I3 G30 G31 28 30 37 I3P G31 37 et 50 Germany G20 20 Luxemburg I2ELL G25 20 I3B P G30 and G31 30 I3P G31 50 Switzerland I2H G20 20 I3B P G30 and G31 50 I3 G30 G31 28 30 37 I3P G31 37 ...

Page 10: ...rations Category Gas P mbar Gas P mbar Catégorie Austria I2H G20 20 G30 G31 50 I3B P I3P CV CI CR I3B P G30 50 G31 50 I3P CR Finland Norway I2H G20 20 G30 G31 30 I3B P CV CI CR Sweden Denmark I3B P G30 30 G31 30 I3B P Czech Republic I2H G20 20 G30 G31 28 30 37 50 I3 I3B P I3P CV CI CR I3B P I3 G30 28 30 G31 30 37 50 I3P CR I3P G31 37 G31 50 I3P Spain I2H G20 20 G30 G31 28 30 37 50 I3 I3P CV CI CR ...

Page 11: ... G31 50 I3B P I3P I3B P G30 50 G31 50 I3P CI Finland Norway I2H G20 20 G30 G31 30 I3B P CI Sweden Denmark I3B P G30 30 G31 30 I3B P CI Czech Republic I2H G20 20 G30 G31 28 30 37 50 I3 I3B P I3P I3B P I3 G30 28 30 G31 30 37 50 I3P CI I3P G31 37 G31 50 I3P CI Spain I2H G20 20 G30 G31 28 30 37 50 I3 I3P United Kingdom I3 G30 28 30 G31 37 50 I3P CI I3P G31 37 G31 50 I3P CI Germany I2ELL G20 20 G25 20 ...

Page 12: ... G31 30 or 37 4 6 147 773 or 50 1 5 7 368 550 1 groove Burner G P L G30 30 or 50 1 5 7 368 550 1 groove 9 2 147 773 20 level ovens GASES NOZZLES Air Regulating Designation Pressure Nbre Code Marking adjust valve Family Type mbar dry 1 100e stamped d stamped G20 20 2 8 5 368 551 3 5 147 772 Natural gas G25 20 or 25 2 No nozzle 2 6 147 772 G31 30 or 37 4 6 147 773 or 50 2 5 7 368 550 1 groove Burner...

Page 13: ...r 25 1 8 5 368 891 1 groove G31 30 or 37 or 50 1 4 1 368 893 3 grooves Burner L P G G30 30 or 50 1 3 75 368 892 2 grooves 20 level ovens GASES INJECTEURS Designation Pressure Qty Qty Code Marking Family Type mbar dry steam 1 100e stamped G20 20 2 1 6 1 368 890 0 groove Natural gas G25 20 ou 25 2 1 8 5 368 891 1 groove G31 30 ou 37 ou 50 2 1 4 1 368 893 3 grooves Burner L P G G30 30 ou 50 2 1 3 75 ...

Page 14: ...0691NM 10 10 BONNET GRANDE CUISINE Registered Office Rue des Frères Lumière Z I Mitry Compans 77292 MITRY MORY Cedex Positioning of the nozzle and the air distancing ring Regulating valve Air distancing ring Nozzle ...

Page 15: ...ent service twice a year by qualified personnel from our company and especially Dismantle burners checking and cleaning venturis Clean the nozzles Clean the ventilating apertures Investigate possible leaks Check controls regulation and safety systems Check the hydraulic circuit and condenser 5 1 SERVICING THE CONDENSER The water injection nozzle and the temperature sensor are to be checked and cle...

Page 16: ...0 16 120 55 120 93 121 32 121 70 122 09 122 47 122 86 60 123 24 123 62 124 01 124 39 124 77 125 16 125 54 125 92 126 31 126 69 70 127 07 127 45 127 84 128 22 128 60 128 98 129 37 129 75 130 13 130 51 80 130 89 131 27 131 66 132 04 132 42 132 80 133 18 133 56 133 94 134 32 90 134 70 135 08 135 46 135 84 136 22 136 60 136 98 137 36 137 74 138 12 100 138 50 138 88 139 26 139 64 140 02 140 39 140 77 1...

Page 17: ...of 164 C Find the intersection of the line 160 C and the col umn 4 C The reading shows 162 53 Ohms Check Ω PT100 MΩ Check sensor resistance with an ohmmeter gauged at 200 ohms less than 107 ohms for 20 Check the sensor insulation between one of the leads and the metal part with the ohmmeter gauged at 20 megohms a value over 15 megohms Check the continuity between the screen and the metal part of t...

Page 18: ...ixation screws of the upper hinge on the oven Level the door tighten and block the screws Loosen the fixation screw of the upper hinge on the door Push the door against the seal so that tightness is perfect Warning It is useless to squeeze the seal flat it will not result in better tightness Block the fixation screw of the hinge Bring the upper distance between the door and the capacity to the low...

Page 19: ...ok groove Distance between the top and the piston tip Distance between the top and the groove bottom The distance between the top of the oven and the closing hook must be 1 to 2 mm greater than the distance between the top of the door and the piston tip If not loosen the closing hook screw and adjust the distance 7 2 20 LEVEL OVENS Make sure that the oven is properly secured to the floor Level the...

Page 20: ... the fixation screw of the upper hinge on the door Push the door against the seal so that tightness is perfect Warning It is useless to squeeze the seal flat it will not result in better tightness Block the fixation screw of the hinge Bring the upper distance between the door and the capacity to the lower part of the door by loosening the fixation screws of the lower hinge Screw ...

Page 21: ... settling lime scale The main consequence of this wear results in steam leaks in the way of the driving shaft in a modification of cooking results coloration drying PROCEDURE FOR CHANGING THE GASKET Open the ventilation duct Unscrew the holding screw of the water deflector and remove the deflector Install the hub puller 3 points with flat tips and extract the turbine Remove the gasket Screw deflec...

Page 22: ...ing the rings easier Assemble the ring with the gasket assembly code 145 587 Install the assembly on the driving shaft Rotate the driving shaft before putting the turbine back in place Warning Check gasket driving shaft co axiality Run the motors before reassembling the turbines to check proper positioning of the ring and the gasket they must not rotate together with the driving shaft Reassembly c...

Page 23: ...reseting 320 C thermostat nut 301066 Pressure switch B1 55 41 301373 2 points PT 100 regulating sensor 301471 Circular heating element round flange 9KW diameter 340 302229 Circular heating element round flange 15KW diameter 500 302230 Circular heating element round flange 9KW diameter 430 302232 Diameter 430 inner flange of 12 kW circular heating resistance 302242 Axial fan 304194 16mf motor conde...

Page 24: ...utton 3 Button 1 The display opposite button 3 should indicate C01 Button 1 The display opposite button 2 should indicate P03 Button 1 The display opposite button 2 should indicate n00 10 2 COUNTER READING The indicator opposite button 2 indicates the counter number the indicator shows nxx xx a figure from 00 to 10 The indicator opposite button 3 indicates a figure or a duration counted by the sel...

Page 25: ...ycles initiated n07 How many times the safety inlet has been activated n08 Duration that the electronic equipment has been subject to a temperature over 65 C n09 Number of automatic resets executed by the micro it does not delete the counters N10 Cumulated hours the equipment has been switched on Counter reset for next servicing Turn button 2 after n10 so that the indicator opposite button 2 indic...

Page 26: ...posite button 3 indicates whether the outlet is activated or not the indicator indicates on or of Turn button 3 to activate the outlet on activated outlet OF outlet not activated 7 Door closing 14 Anti clockwise ventilation activated with closed door 15 Clockwise ventilation activated with closed door 8 Dry heating 4 5 Lighting 10 Injection solenoid valve 9 Condenser solenoid valve 20 Cleaning E1 ...

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