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bonitron M3528M4, Customer Reference Manual

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M3528M4 

14 

Table 3-3: Wiring Specifications TB3 

T

ERMINAL

 

F

UNCTION

 

E

LECTRICAL 

S

PECIFICATIONS

 

M

IN 

W

IRE 

AWG 

M

AX 

W

IRE 

AWG 

T

ORQUE

 

TB3-1 

Battery 1 status signal  Open Collector 24V 150mA 

(2)

 

24 

12 

.5 Nm 

TB3-2 

Battery 2 status signal  Open Collector 24V 150mA 

(2)

 

24 

12 

.5 Nm 

TB3-3 

Battery 3 status signal  Open Collector 24V 150mA 

(2)

 

24 

12 

.5 Nm 

TB3-4 

Battery 4 status signal  Open Collector 24V 150mA 

(2)

 

24 

12 

.5 Nm 

TB3-5 

Battery 5 status signal  Open Collector 24V 150mA 

(2)

 

24 

12 

.5 Nm 

TB3-6 

Battery 6 status signal  Open Collector 24V 150mA 

(2)

 

24 

12 

.5 Nm 

TB3-7 

Battery 7 status signal  Open Collector 24V 150mA 

(2)

 

24 

12 

.5 Nm 

TB3-8 

Battery 8 status signal  Open Collector 24V 150mA 

(2)

 

24 

12 

.5 Nm 

TB3-9 

Battery 9 status signal  Open Collector 24V 150mA 

(2)

 

24 

12 

.5 Nm 

TB3-10 

Battery 10 status signal  Open Collector 24V 150mA 

(2)

 

24 

12 

.5 Nm 

TB3-11 

Over Temperature 

status signal 

Open Collector 24V 150mA 

(2)

 

24 

12 

.5 Nm 

TB3-12 

Fuse status signal 

Open Collector 24V 150mA 

(2)

 

24 

12 

.5 Nm 

TB3-13 

Undervoltage status 

signal 

Open Collector 24V 150mA 

(2)

 

24 

12 

.5 Nm 

TB3-14 

Overvoltage status 

signal 

Open Collector 24V 150mA 

(2)

 

24 

12 

.5 Nm 

TB3-15 

External Reset signal 

Dry Contact 24V, 10mA 

24 

12 

.5 Nm 

TB3-16 

 24V com 

24VDC 200mA 

24 

12 

.5 Nm 

Note 

(2)

: Outputs have an internal 4.7k pull up resistor to the 24V+ power supply. 

Table 3-4: Wiring Specifications TB4 

T

ERMINAL

 

F

UNCTION

 

E

LECTRICAL 

S

PECIFICATIONS

 

M

IN 

W

IRE 

AWG 

M

AX 

W

IRE 

AWG 

T

ORQUE

 

TB4-1 

Thermostat Input -1 

Dry contact 24VDC 20mA 

24 

12 

.5 Nm 

TB4-2 

NC 

 

24 

12 

.5 Nm 

TB4-3 

Thermostat Input -2 

Dry contact 24VDC 20mA 

24 

12 

.5 Nm 

TB5-1 

Status Output 1 

Relay Output  

250VDC, 230VAC, 3A  MAX. 

24 

12 

.5 Nm 

TB5-2 

Status Output 1 

Relay Output   

250VDC, 230VAC, 3A  MAX. 

24 

12 

.5 Nm 

TB5-3 

Status Output 2 

Relay Output   

250VDC, 230VAC, 3A  MAX. 

24 

12 

.5 Nm 

TB5-4 

Status Output 2 

Relay Output  

250VDC, 230VAC, 3A  MAX. 

24 

12 

.5 Nm 

TB5-5 

Undervoltage Output  

Relay Output  

250VDC, 230VAC, 3A  MAX. 

24 

12 

.5 Nm 

TB5-6 

Undervoltage Output 

pole 

Relay Output  

250VDC, 230VAC, 3A  MAX. 

24 

12 

.5 Nm 

TB5-7 

No Connection 

 

 

 

 

TB5-8 

No Connection 

 

 

 

 

Summary of Contents for M3528M4

Page 1: ...Web www bonitron com Tel 615 244 2825 Email info bonitron com Model M3528M4 Battery Voltage Monitor Module Customer Reference Manual ...

Page 2: ...design develop and manufacture the quality industrial electronic systems demanded in today s market A strong academic background supported by continuing education is complemented by many years of hands on field experience A clear advantage Bonitron has over many competitors is combined on site engineering labs and manufacturing facilities which allows the engineering team to have immediate access ...

Page 3: ...Below is a sampling of Bonitron s current product offering WORLD CLASS PRODUCTS Undervoltage Solutions Overvoltage Solutions Uninterruptible Power for Drives DC Bus Ride Thru Voltage Regulators Chargers and Dischargers Energy Storage Braking Transistors Braking Resistors Transistor Resistor Combo Line Regeneration Dynamic Braking for Servo Drives Common Bus Solutions Portable Maintenance Solutions...

Page 4: ...M3528M4 4 This page intentionally left blank ...

Page 5: ...g Specifications TB1 13 Table 3 2 Wiring Specifications TB2 13 Table 3 3 Wiring Specifications TB3 14 Table 3 4 Wiring Specifications TB4 14 4 OPERATION 15 4 1 Functional Description 15 4 2 Features 15 4 2 1 Operation 15 4 2 2 Connectors 16 4 2 3 Jumpers 17 Figure 4 1 JP1 17 Figure 4 2 JP2 17 4 2 4 Ribbon Connector 18 Table 4 1 Blink Patterns 18 5 TROUBLESHOOTING 19 5 1 Status Relays won t close 1...

Page 6: ...M3528M4 6 This page intentionally left blank ...

Page 7: ...de for the Model M3528M4 Battery Voltage Monitor Module It will provide the user with the necessary information to successfully install integrate and use the M3528M4 In the event of any conflict between this document and any publication and or documentation related to the DC storage system the latter shall have precedence 1 3 MANUAL VERSION AND CHANGE RECORD Rev 00 is the initial release of this m...

Page 8: ...M3528M4 8 This page intentionally left blank ...

Page 9: ...e such as the Bonitron M3528B Battery Storage Modules The M3528D4 Local Display is used with this monitor board to allow for a visual indication of the storage system status for mounting in a door or access cover of the storage system Contact your distributor for more information 2 2 PART NUMBER BREAKDOWN The Base Model Number M3528 indicates that the unit is related to storage system components M...

Page 10: ...D T E C H NI CI AN S BE F O RE AT T E M P T I N G I NS T AL L AT I O N O R RE M OV AL O F T HI S P R O DU CT B E S U RE T O RE V I E W AL L D RI V E AN D O R R E S I S T I V E L O AD D O C UM E NT AT I O N F O R P E RT I NE NT S AF E T Y P RE C AU T I ON S INS T AL L AT I O N AN D O R RE M OV AL O F T H I S P R OD U CT S H O U LD ON L Y BE AC C O M P L I S HE D B Y A Q U AL I F I E D E LE CT RI CI...

Page 11: ...hat was ordered and that there is no obvious physical damage to the unit If the wrong product was received or the product is damaged in any way please contact the supplier from which the product was purchased 3 3 WIRING AND CUSTOMER CONNECTIONS This section provides information about the field connection of the batteries and signal inputs to the M3528M4 Voltage Monitor Module Be sure to review all...

Page 12: ...M3528M4 12 Figure 3 1 Typical Interconnection Dwg 090113 Rev 20090417 ...

Page 13: ... TB1 3 1mA 24 12 5 Nm TB1 3 Battery 10 Battery 9 12VDC to TB1 4 1mA 24 12 5 Nm TB1 4 Battery 9 Battery 8 12VDC to TB1 5 1mA 24 12 5 Nm TB1 5 Battery 8 Battery 7 12VDC to TB1 6 1mA 24 12 5 Nm TB1 6 Battery 7 Battery 6 12VDC to TB1 7 1mA 24 12 5 Nm TB1 7 Battery 6 Battery 5 12VDC to TB1 8 1mA 24 12 5 Nm TB1 8 Battery 5 Battery 4 12VDC to TB1 9 1mA 24 12 5 Nm TB1 9 Battery 4 Battery 3 12VDC to TB1 10...

Page 14: ... 12 Fuse status signal Open Collector 24V 150mA 2 24 12 5 Nm TB3 13 Undervoltage status signal Open Collector 24V 150mA 2 24 12 5 Nm TB3 14 Overvoltage status signal Open Collector 24V 150mA 2 24 12 5 Nm TB3 15 External Reset signal Dry Contact 24V 10mA 24 12 5 Nm TB3 16 24V com 24VDC 200mA 24 12 5 Nm Note 2 Outputs have an internal 4 7k pull up resistor to the 24V power supply Table 3 4 Wiring Sp...

Page 15: ...ED turns on An undervoltage is indicated by an individual battery terminal voltage of 9V 4 2 1 2 OVERVOLTAGE When one or more of the batteries voltages rise above the overvoltage setpoint the status output relays open the Status LED blinks see Blink Pattern Table 4 1 the Overvoltage signal goes low and one or more of the display LEDs turn on indicating which battery has risen above the overvoltage...

Page 16: ...4 2 2 4 TB3 1 THRU 10 BATTERY CELL GOOD Each of these outputs indicates that each individual battery s voltage is within range When the voltage falls outside the range the input will go low 4 2 2 5 TB3 11 NOT OVER TEMPERATURE This output indicates that there is not an overtemperature alarm It is controlled by the temperature input at TB4 1 3 4 2 2 6 TB3 12 NOT BLOWN FUSE This output indicates that...

Page 17: ... normally open held closed relay This relay opens when any battery has an Undervoltage fault The relay is rated for 250VDC 230VAC 3A maximum 4 2 2 15 TB5 8 NOT USED 4 2 3 JUMPERS 4 2 3 1 JP1 This jumper is indicates the number of batteries in the string For a 9 cell string the position should be to the left or 9 position For a 10 cell string the position should be to the right or 10 position Figur...

Page 18: ...RY STATUS The Battery Status LEDs are 10 LEDs indicate which battery reaches an Overvoltage or Undervoltage limit 4 2 4 2 STATUS INDICATOR The Status Indicator illuminates when there is a fault active in the unit The blink sequence will indicate the specific fault Table 4 1 Blink Patterns BLINK PATTERN STATUS On No Fault On Off Blown fuse On On Off Over Temperature On On On Off Over Temperature On...

Page 19: ...N FUSE Try to reset the fault with the reset input on terminals TB3 15 16 If the fault will not reset check the voltage between terminals TB1 1 and TB1 12 It should be between 0V and 10V If this does not solve the issue contact Bonitron for assistance 5 3 BATTERY OVERVOLTAGE Try to reset the fault with the reset input on terminals TB3 15 16 If the fault will not reset check the voltage between eac...

Page 20: ...M3528M4 20 This page intentionally left blank ...

Page 21: ...ATA 6 1 RATINGS Power Supply tolerance 24VDC 10 6 2 DIMENSIONS AND MECHANICAL DRAWINGS Figure 6 1 M3528M4 Dimensional Outline Drawing Figure 6 2 M3528D4 Battery Monitoring Panel Mounting Information Dwgs 090117 and 090118 Rev 20121217 ...

Page 22: ...M3528M4 22 NOTES ...

Page 23: ......

Page 24: ...D3528M4_CMAN_VALL_00b 04 04 2014 521 Fairground Court Nashville Tennessee 37211 615 244 2825 FAX 615 244 2833 www bonitron com ...

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