BONAIRE 5000D Owner'S Manual Download Page 1

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Owner’s Manual

BONAIRE

Evaporative Air Conditioning

Installation Instructions

For help with installation or warranty issues call

1-800-939-2983 or www.bonaire-usa.com

For parts Visit our secure website www.bonairedurango.com

This product may qualify for rebates*

Check with your local agency

Please keep this important manual in a safe place. It is the owner’s responsibility to

ensure that regular maintenance is carried out on this evaporative cooling product.

Failure to do so will void all guarantees beyond statutory and legal requirements.

Summary of Contents for 5000D

Page 1: ... parts Visit our secure website www bonairedurango com This product may qualify for rebates Check with your local agency Please keep this important manual in a safe place It is the owner s responsibility to ensure that regular maintenance is carried out on this evaporative cooling product Failure to do so will void all guarantees beyond statutory and legal requirements ...

Page 2: ...TALLATION INSTRUCTIONS 2 Contents INTRODUCTION 3 UNIT LOCATION 6 UNIT INSTALLATION 7 UNIT INSTALLATION SIDE DISCHARGE 13 CHECK LIST 21 PROBLEM SOLVING 22 PARTS LIST 23 MAINTENANCE 26 WARRANTY 27 SERVICE 29 ...

Page 3: ...e done by qualified person s in accordance with all applicable codes and standards including fire rated construction Do not use cooler on uneven or unstable surfaces When cutting or drilling into wall or ceiling do not damage electrical wiring and other hidden utilities Ducted fans must always be vented to the outdoors Use only with a 115V 60Hz 1 phase electrical supply Motor and pump have a groun...

Page 4: ...he air is exhausted taking with it any heat loading on the home Exhaust It is essential for successful operation of evaporative air conditioning that there are sufficient exhaust openings in the area to be ventilated Open doors and windows will usually provide this The minimum exhaust opening should be 10 ft for the 5 000 cfm unit and 14 ft for the 7 000 cfm unit 5 ft 16 ft 8 ft 5 ft ...

Page 5: ...S Pty Ltd 2016 All rights reserved No part of this document may be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying recording or by any information storage and retrieval system without prior permission in writing from Climate Technologies Climate Technologies is constantly researching and developing improved product features and therefore reserv...

Page 6: ...hat building members are structurally capable of supporting the operating weight of the air conditioner You may need to consult the roof truss manufacturer The unit must be installed in a position that gives safe access for service It is the responsibility of the dealer installer to ensure safe access to the unit can be obtained for servicing the product Where roof height pitch or construction wil...

Page 7: ... evaporative cooler will be delivered with the fan motor assembly installed in down discharge mode See the image below The air will be directed downwards when installed in this configuration NOTE This cooler is suitable for use with 17 and 19 duct sizes Down discharge configuration ...

Page 8: ...l connections NOTE Use hand tools when refitting the screws tightening the screws with power tools can strip the screw holes 3 2 1 Unscrew the thumb screws transit screw from the top of the grills 3 2 2 Slide the removable grill upward and remove from the unit ...

Page 9: ...ning and suitable for outdoor use Secure the connector to the panel with locking nut See image below for hole location 3 2 4 Remove the 3 screws from the control box to access the fan motor and pump wiring harness to allow connection of the wiring 3 2 5 Connect the wiring as shown in the diagram below WARNING Electrical connections should be performed by a qualified electrician so that all electri...

Page 10: ...INSTALLATION INSTRUCTIONS 10 Unit Installation ...

Page 11: ...Note the float valve and connections have been factory fitted requiring only water supply hose to be fitted to the external connection fitting at the corner of the tank base as shown in the image below Ensure all water connections are securely fastened to prevent leaks Float valve assembly Tank base External connection ...

Page 12: ...onditions Adjust the bleed off to approximately 2 gallons hour and adjust as necessary Ensure the cooler is level Adjust the mounting legs if necessary Turn the water on to the unit and allow the unit to fill Check water fittings do not leak Ensure float valve operates Fit the grill panels and check for even wetting of the filter pads Check bleed off rate Slide hose this way to reduce flow Slide h...

Page 13: ...or the discharge configuration to be changed to side discharge mode The air will be directed to the side in this configuration a Always turn off power and unplug the fan motor and pump inside the cooler before installation or maintenance b Remove the 2 screws from the each side of the cap to allow removal c Remove and retain the cap d Remove the lid screws and then remove the grill on the opposite...

Page 14: ...l box plugs f Slide the lid out be careful as the electrical box is attached to the underside of the lid of the grill assemblies Leave the side discharge panel in place g Remove the tape fastening the fan assembly to the base Carefully lift the fan from the down discharge position Disconnect plugs ...

Page 15: ...N INSTRUCTIONS 15 Unit Installation h Remove grill i Remove and retain the 2 screws that fasten the side discharge panel j With the retaining screws removed lift the side discharge panel Remove screw Remove screw ...

Page 16: ...suring the flat section of the venturi is at the top aligned with the top of the panel m Carefully introduce the fan motor assembly to the side panel NOTE to fit the fan motor assy the motor arm support of the side panel will need to be carefully flexed to get the motor arms in the correct positions 4 places Venturi flat section Panel top Side panel motor arm support Fan motor arm ...

Page 17: ...y located by the hooks on the side panel motor arm supports 4 places NOTE Fan motor arms are on the hook side of the side panel motor arm support 4 places as shown in the image below o Refit the side panel and fan motor assembly to the base tank Motor arm located in support hook ...

Page 18: ...anel screws 2 places to secure panel to base tank q Fit the cap to the down discharge opening by aligning the 4 projections on cap with the 4 notches on the down discharge opening so the cap fits squarely in the base Refit screw Refit screw Cap projection 4 places Notches ...

Page 19: ...INSTALLATION INSTRUCTIONS 19 Unit Installation r The cap should fit squarely on the base as shown in the image below s Fit side grill into place t Slide the lid back into place ...

Page 20: ...ical supply WARNING Electrical connections should be performed by a qualified electrician so that all electrical wiring conforms to local standards w If water fittings have not yet been connected refer to section 3 3 x If Electrical and water connections are complete refit the remaining grill and screws transit screw in the top of the grills Reconnect plugs ...

Page 21: ... The water basin fills with water and the float valve closes correctly when the water level is below the overflow level The water pump operates correctly when turned ON at the controller Bleed rate is set to suit local water conditions The fan operates through the entire speed range Water distribution is even with the filter pads fitted and the air conditioner operating pump and fan All Controller...

Page 22: ...Loose Delivery Tube b Break in tubing c Pump appears to deliver excessive water to pads d Bleed nozzle is blocked a Check and tighten b Replace as necessary c Check the condition of the filter pad Wash if pad shows heavy build up of minerals d Clean bleed nozzle Excessive humidity a Not enough air flow b Inadequate Exhaust a Increase fan speed b Provide more open area to exhaust stale air by openi...

Page 23: ...25mm 20DEGREE PITCH 6080122 MTG BRACKET UL DIAL PUMP 6080130 VALVE WD 1 2 BLEED 1 4 6080161 FILTERCOOL CP2 LGE 800x600x75 6080221PG GRILLE CP2 SIDE DISCH PIG GREY 6080252PG GRILLE LARGE BSB PIG GREY 6080831 PUMP UL DEAC 120VOLTS 6080915 BLEED RESTRICTOR BRACKET 6081606 MOTOR MOUNT BKT UL DEAC 6081635 MOTOR 3 4 HP 2 SP 110V 6081645 PLASTIC JUNCTION BOX 6280933 FLOAT VALVE ADAPTOR UL 6280934 FLOAT V...

Page 24: ...FAN 425mm 15DEGREE PITCH 6080122 MTG BRACKET UL DIAL PUMP 6080130 VALVE WD 1 2 BLEED 1 4 6080141 FILTERCOOL CP2 SM 800x400x75 6080222PG GRILLE CP2 SIDE DISCH SMALL 6080251PG GRILLE SMALL BSB PG 6080831 PUMP UL DEAC 120VOLTS 6080915 BLEED RESTRICTOR BRACKET 6081606 MOTOR MOUNT BKT UL DEAC 6081630 MOTOR 1 2 HP 2 SP 110V 6081645 PLASTIC JUNCTION BOX 6280933 FLOAT VALVE ADAPTOR UL 6280934 FLOAT VALVE ...

Page 25: ...INSTALLATION INSTRUCTIONS 25 Parts list To Order Parts www bonairedurango com TH UM B SC RE W THUMB SCREW ...

Page 26: ...leaning process make sure that hoses and clamps are reconnected Check pads Check if the pads need to be replaced or washed Check bleed off valve Check bleed off valve to ensure it is not blocked Winter Shutdown Drain water If the cooler is not going to be used for an extended time the water should be drained from the cooler and connected water lines Cover unit Fit a cover to protect the unit when ...

Page 27: ... frequency d Product fitness for purpose and overall system design sizing are solely the responsibility of the installer owner This includes but is not limited to heat load calculations air flow system balancing humidity water quality etc e Industrial or commercial use of this product will void the warranty The appliance is designed for domestic use only f The product must be installed by a qualif...

Page 28: ...al Warranty Period o All warranties are non transferable p The benefits conferred by this warranty are in addition to warranties and other rights in respect of the appliance which the consumer has under State and Federal laws This warranty must be read subject to that legislation and nothing in this warranty has the effect of excluding restricting or modifying those rights 3 Climate Technologies P...

Page 29: ...ative cooling product It is important that periodical service is carried out on the product to ensure the customer receives the efficiency benefits the product provides Only an authorised Climate Technologies service provider can carry out warranty service For Technical Advice Warranties 1 800 939 2983 Monday thru Friday 8 00 A M 1 00 P M Pacific Time ...

Page 30: ...INSTALLATION INSTRUCTIONS 30 NOTES ...

Page 31: ...INSTALLATION INSTRUCTIONS 31 NOTES ...

Page 32: ...Manufactured by Climate Technologies ABN 13 001 418 042 26 Nylex Avenue Salisbury SA 5108 Australia www bonairedurango com 6082219B ...

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