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Bona Edge Manual

Prevention Measures for Users

Instructions on removing sawdust generated during use

Compliance with safety measures and warnings

Sawdust can spread through the air and be inhaled when using the sanding machine. Always wear a dust 

mask  of at least class P2, when using the sanding equipment.

The eyes and/or body may suffer injury if personal safety clothing is not used. It is adviceble to wear safety 

goggles, protective clothing during sanding operations.

Lengthy exposure to noise levels during sanding operations may damage the hearing. Always use EN-ISO 

approved ear protectors (earmuffs) during sanding operations.

Using the machine when not fully assembled may cause injury or damage to people or objects. 

DO NOT

 

use the machine when it is not fully assembled. Keep all fittings tightly closed. Maintain machine settings in 

accordance with the specifications.

Failure to comply with instructions on this machine and in this manual may cause serious injury and/or 

damage. Read and comply with all safety instructions. Ensure that all plates, labels,  

warnings and instructions are secured to the machine. New plates can be obtained from an authorized 

Bona dealer.

Injury or damage may occur if maintenance operations or repairs are carried out by any unauthorized 

personnel.

Personal safety measures

Sawdust can ignite spontaneously and cause injury or damage. It must be disposed of appropriately. Always 

empty the sawdust into metal containers which are located outside the building.

Sawdust can ignite spontaneously and cause injury or damage. Empty the contents of the dust bag when it 

is 1/3 full. Empty the dust bag at the end of each machine use. Never leave the dust bag unattended when it 

contains sawdust. Do not empty the contents of the dust bag above a fire.

For minimized dust environment use a vacuum cleaner intended for wooden dust. 

Summary of Contents for Edge AMO230009.3

Page 1: ...Operating Manual Bona Edgeby AMO230009 3 AMO230018 3 ...

Page 2: ...e you begin working with the machine This machine is intended for professional or commercial use Failure to read this manual before operating adjusting or servicing this machine could cause injury or damage to persons or objects Anybody operating the machine should understand how to use and operate it before starting it up If anything is unclear turn to your reseller with confidence or directly to...

Page 3: ...ing Machine Description 13 Machine use 13 Working method 13 Starting the machine 13 Machine Adjustment Procedures 14 Wheel adjustment Bona Edge 130 mm 14 Wheel adjustment Bona Edge 220 mm 14 Handle adjustment 15 Abrasive assembly procedures 15 Routine Maintenance 17 Replacing the Velcro disc 17 Replacing the cogged belt Bona Edge 220 mm 17 Replacing the cogged belt Bona Edge 130 mm 19 Replacing to...

Page 4: ...ation Motor Protection Sanding Speed Disc Illumination Total Weight Dust Discharge Abrasive Disc Diameter Sanding Arm Length Sanding Arm Heigth Hour Counter 1 phase 230 VAC 50 Hz 2 0 kW 10 A 10 A F IP54 Approx 3000 rpm normal load 20 W halogen 12 5 kg Arm 130 mm 15 5 kg Arm 220 mm 1 mg m air 178 mm 130 mm 220 mm 51 mm 99 999 hours ...

Page 5: ... machine or in this manual CAUTION means Damage may occur to the operator or others if CAUTION alerts on the machine or in this manual are ignored or not kept to Read and follow all CAUTION alerts on this machine or in this manual Operator Safety Failure to read the Bona Edge machine manual before operating adjusting or performing maintenance operations on the machine could cause injury or damage ...

Page 6: ...r repair work The use of this machine on a circuit which is not grounded may cause serious injury and or death due to electrocution Never disconnect or disable the grounding conductor Consult an electrician if the ground conductor is missing or it is suspected that the circuit is not suitably grounded The use of this machine with a damaged power supply cable may cause electric shock Check the powe...

Page 7: ...st bag may cause injury to the operator or people nearby if the machine is connected to the power supply Always unplug the machine when not in use DO NOT use solvents or other flammable products to clean this machine Dry use only DO NOT use for liquid recovery which could result in motor failure electric shock and electrocution Never become distracted during sanding operations check what is happen...

Page 8: ...sent of the manufacturer is prohibited DO NOT use on wet floors See Machine Warnings on page 11 Keep hands and clothing away from moving mechanical parts If a situation arises which has not been described in this manual contact your distributor or Bona Representative 1 Name of the manufacturer 2 Machine model and P N 3 Year of manufacture see 7 4 Motor power 5 Supply voltage and Frequency 6 Rated ...

Page 9: ... cause injury or damage to people or objects Only use approved cables The maximum recommended cable length is 10 m for greater lengths use cables with a larger cross section MACHINE WITH 230 V 50 Hz MOTOR 2 0 kW For machines with a 230 V 50 Hz motor a HO5VV F 3x2 5 mm2 HAR approved power supply cable must be used along with an approved SCHUKO 2P E 16 A 200 250 V plug If the machine is used with a ...

Page 10: ... machine settings in accordance with the specifications Failure to comply with instructions on this machine and in this manual may cause serious injury and or damage Read and comply with all safety instructions Ensure that all plates labels warnings and instructions are secured to the machine New plates can be obtained from an authorized Bona dealer Injury or damage may occur if maintenance operat...

Page 11: ...h the dust bag when the motor is operating 10 Always dispose of the sawdust appropriately 11 Use the type and amount of abrasive specified in the instruction manual 12 The use of accessories other than those recommended in this manual may cause injury 13 The machine is for indoor use only Machine Warnings Using the machine to move objects or moving on an incline may cause injury or damage The mach...

Page 12: ...he floor Working method Machine use The machine is intended for the edge sanding of wooden floors It maybe used on newly laid and untreated floors and existing floors that have been treated with lacquer or oil The main function of the machine is to serve as a complement to a belt or a drum sander for sanding edges The machine has been thoroughly checked and approved before leaving the factory Star...

Page 13: ...ded with a 20 Amp fuse Connect the plug to the socket 7 Keep the machine moving when the abrasive disc is lowered and in contact with the work surface 8 To stop the machine raise the disc so that the machine is only resting on the floor with its wheels Then press the starting stopping button on the side of machine The disc does not stop immediately Take care not to touch it with any part of the bo...

Page 14: ...tment Procedures Wheel adjustment Bona Edge 220 mm Footprint should be as above to get the best result Note If the whole disc is flat and in full contact with the floor it will create excessive resistance in the motor leave circular scratch marks and the machine will be hard to handle Dust collection 1 For minimal dust discharge Bona s original dust bags shall always be used The dust bag must be e...

Page 15: ...disc is clean and position a new 178 mm diameter abrasive disc 6 Check that the sanding disc is centered Abrasive assembly procedures 1 Ensure the electric cable is disconnected from the power 2 Lay the machine carefully on its left side 3 Remove the worn abrasive paper disc A from Velcro disc 5 Attach the abrasive disc securing it well to the Velcro Keep the handle clean and free from grease ...

Page 16: ...d from the power 2 Lay the machine carefully on its left side 3 Remove the nut and tapered washer A with box spanner NV 17 keeping disc B stationary 5 Secure the abrasive disc using the nut and tapered washer keeping disc stationary 6 Check that the sanding disc is centered Regularly check the sanding disc If the sanding disc is worn out or has become clogged by lacquer or paint the sanding result...

Page 17: ...similar 1 If Velcro disc is worn scrape the disc off with a knife 4 Check that the disc is centered a disc that is not centered may cause unbalances and vibrations 3 Glue a new Velcro disc on the steel plate Replacing the cogged belt Bona Edge 220 mm 2 Remove the 4 bolts by the motor bracket 1 Remove the 4 belt cover screws The machine may never be cleaned using a high pressure washer or hose ...

Page 18: ...ogged belt on the big pulley 5 Fit a new cogged belt on the small pulley Then fit the pulley and fan along with the plate on motor shaft Make sure that the plate is not clamped between the motor bracket and the sanding arm 8 Make sure the fan and belt go freely by spinning the sanding disc Tighten the bolts Refit the belt cover 7 Refit the bolts without tighten them Tighten the cogged belt tension...

Page 19: ...tor bracket 1 Undo the 2 belt cover screws Routine Maintenance Cont 4 Gently tap with a center punch to loosen the pulley 3 Remove the pulley screw 6 Remove screw and washer as well as the stop screw keeping the ventilator and cover plate on motor shaft 5 Remove the sanding arm ...

Page 20: ...ventilator together with the belt and cover plate Replacing the cogged belt Bona Edge 130 mm Cont Routine Maintenance Cont 9 Make sure that the cover plate is fitted in its right position 10 Tighten the screws and washer as well as the stop screw 11 Place the pulley in its right position 12 Remount the sanding arm ...

Page 21: ...to tighten the belt 13 Replace the 4 screws N B Do not tighten the screws Routine Maintenance Cont 15 Tighten the 4 screws while holding the sanding arm in its position 16 Remount the Velcro disc pulley screw and the nut for the Velcro disc N B Tighten the pulley screw very hard 17 Remount the belt cover ...

Page 22: ...brushes 1 Open the carbon brush cover with i e a coin 3 Replace the carbon brush and put the cover back on 4 The carbon brushes stops automatically and can not below the marking 2 Remove the carbon brush cover Regularly check the carbon brushes The brushes were out more quickly at higher loads And should be changed in pair after approx 100 hours normal operating time ...

Page 23: ...e Maintenance Cont 2 Remove the 2 screws on the either sides of cap Bona Edge 1 Remove the screw A on the rubber gasket for glass 3 Replace the halogen lamp Replacing the wheels 1 Remove the nut holding the wheel pin with a screwdriver A ...

Page 24: ...bon brushes The carbon brushes are broken Replace the carbon brushes The carbon brushes are binding Clean the carbon brush channel or replace the carbon brushes The machine is heavily vibrating Off center sanding disc Centre the sanding disc Damaged ventilator Replace the ventilator Uneven sanding Badly adjusted wheels Adjust the wheels Unevenly worn wheels Replace the wheels The wheels are bindin...

Page 25: ...ced When you contact Bona or staff approved by Bona in the event of a fault or to order spare parts always specify the type and serial number of your machine This information is located on the data plate of the machine All maintenance must be done on neutral machine Unplug from the wall outlet Check cable and connectors regularly Always replace a damaged cord slots jacks or cable connections with ...

Page 26: ... DOES NOT COVER Consumable materials such as wheels electrical cables abrasives lamps etc Indirect damage damage and errors that occur due to external damage accidents and or repairs performed outside of our knowledge and approval or damages for another reason outside of our control Transport damage or transport costs In the event of transport damage it is up to the receiver to contact the relevan...

Page 27: ...tive Safety of machinery General principles for design Risk assessment and risk reduction EN ISO 12100 Household and similar electrical appliances Safety Part 1 General requirements EN IEC 60335 1 Household and similar electrical appliances Safety Part 2 67 Particular requirements for floor treatment machines for commercial use EN IEC 60335 2 67 Electromagnetic compatibility EMC Requirements for h...

Page 28: ... of a power supply Entsorgung von Ausschusselektrogeräten durch Benutzer in privaten Haushalten in der EU Dieses Symbol auf dem Produkt oder dessen Verpackung gibt an dass das Produkt nicht zusammen mit dem Restmüll entsorgt werden darf Es obliegt daher Ihrer Verantwortung das zum Verschrotten bestimmte Gerät an einer für die Entsorgung oder Wiederverwertung von Elektrogeräten aller Art entspreche...

Page 29: ...29 Additional Notes ...

Page 30: ...30 bona com Bona Edge Manual Additional Notes ...

Page 31: ...31 Additional Notes ...

Page 32: ...bona com 2016 Edition ...

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