BOMBARDIER ski-doo Tundra Scandic 2004 Series, Shop Manual, Page: 324 / 427

Section 06 ELECTRICAL
Subsection 05 (ELECTRIC STARTER)
MMR2004-133_06_05A.FM
06-05-5
Crimp plate over housing connector with a pair of
pliers.
1. Plate edge
2. Housing connector
3. Crimp
4. Spare brush
Solder the crimped portion.
CAUTION: Do not overheat and quickly per-
form soldering to prevent solder from flowing
to the brush through the wire. Preferably use a
heat sink.
Skandic WT LC/SUV 600
Before disassembling, trace index marks on start-
er housing
no. 10 and starter housing assembly
no. 8 to ease later assembly.
Remove starter through bolts no. 17 . Separate
end frame housing no. 14 from starter housing
no. 10 . Withdraw starter housing from armature
no. 11 .
Brush holder no. 13 can be removed from end frame
housing no. 14 by disconnecting the end frame at-
tached brush from brush holder no. 13 .
Check the radial play between the armature shaft
and end frame bearing. Replace the end frame
bearing or replace starter. If parts are in good con-
dition then coat with synthetic grease (P/N 413 711
500) before reinstalling them.
Push back the collar no. 3 using a screwdriver.
Remove snap ring no. 2 . Remove collar no. 3 and
spring no. 4 .
1. Collar
2. Snap ring
Turn starter clutch no. 6 clockwise to remove it
from armature assembly no. 11 .
Pull housing from armature.
CLEANING AND INSPECTION
CLEANING
All Models
CAUTION: Armature starter yoke ass’y and drive
unit assembly must not be immersed in cleaning
solvent.
Clean brushes and holder with a clean cloth soaked
in solvent. Brushes must be dried thoroughly with
a clean cloth.
Blow brush holder clean using compressed air.
Remove dirt, oil or grease from commutator using
a clean cloth soaked in suitable solvent. Dry well
using a clean and dry cloth.
Clean engine ring gear teeth and drive unit (clutch).
NOTE: Bushings must not be cleaned with grease
dissolving agents.
Immerse all metal components in cleaning solu-
tion. Dry using a clean and dry cloth.
A19E06A
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2
3
4
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WARNING
Always wear safety goggles when using com-
pressed air.
A32E20A
2
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