Section 05
TRANSMISSION
Subsection 06
(BRAKE)
MMR2004-126_05_06A.FM
05-06-5
Installation
– Install new brake pads.
– Install spring and push 2 pins to lock the brake
pads.
– Install 2 retainers in the pin holes.
To install brake, reverse removal procedure pay at-
tention to the following.
Each time a new caliper or new brake pads are
installed, proceed with the following:
– With caliper not bolted to chaincase, apply brake
few times until both new pads are touching each
other.
– Push back pads and repeat above step.
– Push back pads then fasten caliper to chaincase.
– Proceed with bleeding as described in this sub-
section.
REMOVAL
Brake Disc Removal
Tundra R
The split caliper type brake should be removed
from chaincase as an assembly. Proceed as fol-
lows:
– Remove guard.
– Disconnect brake cable.
– Remove bolts
no. 8
securing brake support to
chaincase.
– Slide brake caliper ass’y out of brake support.
– To remove brake disc, driven pulley has to be
removed first. Refer to DRIVEN PULLEY.
Skandic WT/SWT/WT LC/SUV 550/SUV 600
– Remove caliper by unscrewing M10 Allen screws.
– Unbolt disc.
Skandic LT
– Remove caliper.
– Remove guard, belt and driven pulley.
– Remove air silencer.
– Unbolt bearing support
no. 19
from chassis.
– Open chaincase and remove upper sprocket.
– Pull countershaft assembly toward driven pul-
ley side to gain access to clip
no. 25
.
– Remove clip
no. 25
on countershaft.
– Pull countershaft toward driven pulley side to
free from chaincase and disc.
– Remove disc.
DISASSEMBLY
7,15,16, 23, Brake Pad, Brake Lever, Pin
and Screw
All Models with Mechanical Brake
Pull pin
no. 16
out of caliper and remove lever
no. 15
.
Fixed pad is riveted to chaincase on these models.
Caliper must be split to remove moving pad. To
removed fixed pad, drill out its rivet
no. 2
then pry
disc in order to free fixed pad.
All Models with Hydraulic Brake
Only brake pads are available as spare parts. If cal-
iper or master cylinder are damaged, replace each
of them as an assembly.
CLEANING
Clean all metal components in a general purpose
solvent. Thoroughly dry all components before as-
sembling.
CAUTION:
Do not clean brake pads in solvent.
Soiled brake pads must be replaced by new ones.
WARNING
Avoid getting oil on brake pads.
A03D11A
Summary of Contents for ski-doo Tundra Scandic 2004 Series
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Page 2: ...2004 Shop Manual TUNDRA SKANDIC LT LT E WT SWT WT LC SUV 550 SUV 600...
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