Section 04
ENGINE
Subsection 10
(REWIND STARTER)
04-10-4
MMR2004-119_04_10A.FM
DISASSEMBLY
Undo knot previously tied at removal. Let sheave
get free to release spring preload.
Cut push nut
no. 13
and discard. Remove locking
element
no. 12
, O-ring
no. 11
, step collar
no. 10
,
pawl lock
no. 9
and pawl
no. 8
.
Remove sheave
no. 5
from starter housing
no. 1
.
Hold spring with a screwdriver.
Fan Cooled Models Only
– Disengage key
no. 7
and pull out rope
no. 6
.
GENTLY TAP ON KEY
Liquid Cooled Models Only
Take out the knot and then rope
no. 6
.
ASSEMBLY
At assembly, position spring
no. 4
outer end into
spring guide notch then wind the spring counter-
clockwise into guide.
1. Outer end into guide notch
CAUTION:
It is of the utmost importance that
the rewind starter spring be lubricated period-
ically using Molykote PG 54 (P/N 420 899 763).
Otherwise, rewind starter component life will
be shortened and/or rewind starter will not op-
erate properly under very cold temperatures.
Lubricate spring assembly and 1 cm (1/2 in) wide
on bottom of housing with Molykote PG 54 (P/N
420 899 763).
A03C3EA
A01C12A
WARNING
Since the spring is tightly wound inside the
guide it may fly out when rewind is handled.
Always handle with care.
A03C3FA
1
Summary of Contents for ski-doo Tundra Scandic 2004 Series
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