BOMBARDIER SEA-DOO GS 5626 1998, Shop Manual

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Section 08 ELECTRICAL SYSTEM
Subsection 04 (STARTING SYSTEM)
08-04-9
PARTS INSPECTION
11, Armature
NOTE: An ohmmeter may be used for the follow-
ing testing procedures, except for the one con-
cerning shorted windings in armature.
Check commutator for roughness, burnt or scored
surface. If necessary, turn commutator on a lathe,
enough to resurface only.
Check commutator for mica depth. If depth is less
than 0.20 mm (.008 in), undercut mica. Be sure
that no burrs are left and no copper dust remains
between segments after undercutting operation
is completed.
1. Commutator undercut 0.20 mm (.008 in)
Check commutator out of round condition with V-
shaped blocks and an indicator. If commutator out
of round is more than 0.40 mm (.016 in), commu-
tator should be turned on a lathe.
Check commutator outer diameter. If less than
27 mm (1.063 in), replace.
2, Brush Holder
Check brush holder for insulation using an ohm-
meter. Place one test probe on insulated brush
holder and the other test probe on brush holder
plate. If continuity is found, brush holder has to be
repaired or replaced.
4, Brush
Measure brush length. If less than 8.5 mm (.335 in),
replace them.
NOTE: New brush length is 12 mm (.472 in).
1. New
2. Wear limit, 8.5 mm (.335 in)
9, Overrunning Clutch
Pinion of overrunning clutch should turn smoothly
in clockwise direction, and should not slip in a
counterclockwise direction. If defective, replace.
Check pinion teeth for wear and damage. If defec-
tive, replace.
NOTE: Always check engine ring gear teeth for
wear and damage. If defective replace ring gear.
Refer to MAGNETO 04-04.
STARTER ASSEMBLY
Reverse the order of disassembly to reassemble
starter. However, attention should be paid to the
following operations.
717 and 787 Engines
Prior to assembling, coat sliding surfaces on ar-
mature shaft splines, overrunning clutch and
bushing (717 engine) with G.E. Versilube G 341 M
or ESSO Beacon 325 lubricant or equivalent.
After placing pinion stop collar no. 7 on armature
shaft no. 11 , fit circlip no. 6 into armature shaft,
then make sure that it is properly secured.
F01H0RA
1
A03E06A
A03E05A
2
1