Section 03
ENGINE
Subsection 10
(GEARBOX)
03-10-8
VMR2003_014_03_10A.FM
CAUTION:
Do not forget thrust washer
no. 18
and gear box cover gasket
no. 12
.
Hand-torqued crankcase screws as per following se-
quence. Repeat procedure, retightening all screws
to 25 N•m (18.5 lbf•ft).
CAUTION:
Always install engine sprocket
no. 9
as per following illustration.
1. Engine sprocket
2. Flange mounted visible to the outside
GEARBOX
General
During and after gear box disassembly, inspect the
condition of each part closely. In particular, check
for:
– gear teeth damage
– worn or scoured bearing surfaces
– worn or scoured shift fork
– worn or scoured shift fork shaft
– rounded engagement dogs and slots
– bent shift forks
– bent shift fork shaft
– worn shift fork engagement pins
– worn tracks on shift shaft plate
– worn shift fork engagement groove
– worn splines on shafts and gears.
Removal
Remove:
– gear box cover (see CRANKCASE
above)
– thrust washer
no. 18
1. Thrust washer
2. Intermediate shaft
R175motr120A
4
2
6
7
3
1
5
1
2
R175motr121A
1
R175tran04A
2
Summary of Contents for RALLY 200 2003
Page 1: ......
