Bomag BW 211 D-40 Service Manual Download

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Service - Manual

Catalogue number

008 911 63

03/2008

BW 211 / 212 / 213 D-40

BW 211 / 212 / 213 PD-40

S/N 101 582 42 . . . . S/N 101 582 43 . . . . S/N 101 582 44 . . . .

S/N 861 583 00 . . . . S/N 101 583 02 . . . . S/N 101 583 03 . . . . S/N 101 582 55 . . . .

S/N 101 582 47 . . . . S/N 101 582 48 . . . . S/N 101 582 49 . . . .

Single drum roller

Summary of Contents for BW 211 D-40

Page 1: ...r 008 911 63 03 2008 BW 211 212 213 D 40 BW 211 212 213 PD 40 S N 101 582 42 S N 101 582 43 S N 101 582 44 S N 861 583 00 S N 101 583 02 S N 101 583 03 S N 101 582 55 S N 101 582 47 S N 101 582 48 S N...

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Page 3: ...it 63 5 7 Check the leakage rate of the vibration motor 64 5 8 Pressure test in steering circuit 65 Flushing and bleeding 67 6 1 Special tools for flushing 68 6 2 Flushing general 73 6 3 Flushing sche...

Page 4: ...it 319 12 5 Oil pressure switch and low oil pressure circuitry 321 12 6 Check the engine oil level 322 12 7 Changing engine oil and oil filter cartridges 323 12 8 Coolant circuit 325 12 9 Coolant temp...

Page 5: ...408 13 10 Checking replacing the refrigerant compressor V belt 408 13 11 Service the air conditioning 409 13 12 Drying and evacuation 412 13 13 Emptying in case of repair 412 13 14 Leak test 413 13 1...

Page 6: ...ing articulated joint 515 Suppliers documentation 525 17 1 Travel pump 527 17 2 Vibration pump 617 17 3 Drum drive 655 17 4 Vibration motor 705 17 5 Axle drive motor 729 17 6 Axle 811 Circuit diagrams...

Page 7: ...BOMAG 7 008 911 63 1 General...

Page 8: ...g manual the following documentation is additionally available 1 Operating and maintenance instructions 2 Spare parts catalogue 3 Wiring diagram 4 Hydraulic diagram 5 Service Information You should on...

Page 9: ...l ing Secure the engine reliably against unintentional starting Mark a machine that is defective or being repaired by attaching a clearly visible warning tag to the steering wheel On machines with art...

Page 10: ...fety gloves if possi ble If there is a risk of eye contact you should protect your eyes appropriately e g chemistry goggles or full face visor a facility suitable for rinsing the eyes should also be a...

Page 11: ...in a well ventilated area Screw the filler cap back on until the tank is finally emptied Synthetic rubber Many O rings hoses and similar parts which are ap parently made of natural rubber are actuall...

Page 12: ...d testing of these pressure vessels is gov erned by the pressure vessel directive New edition from April 1989 Paragraph 10 of the pressure ves sel directive demands that these pressure contain ers mus...

Page 13: ...ated joint need to be performed with the engine running do not stand in the articu lation area of the machine danger of injury Do not perform cleaning work while the engine is running If tests must be...

Page 14: ...nsors and actuators were the cause of the problems By far the highest proportion of all faults could be traced back to wiring and connections plugs etc General Before changing any expensive components...

Page 15: ...rous malfunctions Do not use any radio equipment or mobile phones inside the driver s cab without an appropriate out side antenna or in the vicinity of the control electron ics Electrical system and w...

Page 16: ...tem for leaks find and rec tify the cause Fill new hydraulic units with hydraulic oil before starting operation After changing a component thoroughly flush and bleed the entire hydraulic system Perfor...

Page 17: ...vent All parts to be reused should be cleaned with a gasoline free solvent and blow dried with clean compressed air or dried with a lint free cloth Before opening all components should have warmed up...

Page 18: ...revo lutions by hand using the clutch or V belt pulley of the magnetic clutch Start the engine with the com pressor control valve switched off Once the idle speed of the engine has stabilized switch...

Page 19: ...into tapped bores or enclosed components Blow lines ducts and gaps out with compressed air replace any O rings and seals that have been dis lodged by the compressed air Assembly of radial seals Fig 2...

Page 20: ...ng it with gasoline or any oth er appropriate degreasing agent Cleanliness is of utmost importance for all related work Check balls or rollers running surfaces outer faces of outer races and inner fac...

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