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Bomag BPR 50, Operating Instruction

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6.3  Table of fuels and lubricants

Assembly

Fuel or lubricant

Filling quantity

Summer

Winter

Observe the level

mark!

Engine oil

SAE 10W-40

Specification:

Ä

 Chapter 6.2.1 ‘Engine oil’ on page 50

1.5 l

(0.4 gal us)

SAE 15W-40

SAE 10W-30

SAE 30

SAE 10W

Fuel

Diesel

Winter diesel fuel

5.0 l

(1.3 gal us)

Specification:

Ä

 Chapter 6.2.2 ‘Fuel’ on page 51

Vibrator shaft housing

as engine oil

0.4 l

(0.11 gal us)

Steering rod

Hydraulic oil (ISO), HV 32

Specification:

Ä

 Chapter 6.2.3 ‘Mineral oil based

hydraulic oil’ on page 52

0.4 l

(0.11 gal us)

Maintenance – Table of fuels and lubricants

 

BPR 50/55 D / BPR 60/65 D

 

53

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Summary of Contents for BPR 50

Page 1: ...ion Maintenance Instruction Original Operating Instructions S N 101 692 82 1001 S N 101 692 83 1001 S N 101 692 91 1001 S N 101 692 92 1001 12 2014 008 201 24 EN www discount equipment com G o t o D i...

Page 2: ...e needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco...

Page 3: ...intenance 47 6 1 General notes on maintenance 48 6 2 Fuels and lubricants 50 6 2 1 Engine oil 50 6 2 2 Fuel 51 6 2 3 Mineral oil based hydraulic oil 52 6 3 Table of fuels and lubricants 53 6 4 Running...

Page 4: ...xciter housing 73 6 9 5 Check the hydraulic oil level 74 6 9 6 Check the rubber buffers 76 6 10 As required 77 6 10 1 Tightening the screws 77 6 10 2 Engine conservation 77 7 Trouble shooting 79 7 1 G...

Page 5: ...1 Foreword Foreword BPR 50 55 D BPR 60 65 D 5 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 6: ...if it is used for purposes other than those mentioned in these instructions No warranty claims can be lodged in case of damage resulting from n operating errors n insufficient maintenance and n wrong...

Page 7: ...onditions specified in the general terms of business of BOMAG We wish you successful work with your BOMAG machine BOMAG GmbH Copyright by BOMAG Please fill in Machine type Fig 1 Serial No Fig 1 and 2...

Page 8: ...Fig 2 Fig 3 Foreword BPR 50 55 D BPR 60 65 D 8 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 9: ...2 Technical data Technical data BPR 50 55 D BPR 60 65 D 9 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 10: ...millimetre Dimensions in inch Weights Operating weight CECE W 385 849 kg lbs Operating weight CECE W1 400 882 kg lbs Operating weight CECE W2 415 915 kg lbs Basic weight 395 871 kg lbs Dimensions Tec...

Page 11: ...anufacturer Hatz Type 1B40 Cooling Air Number of cylinders 1 Rated power ISO 3046 6 7 9 0 kW hp Rated speed 3000 min 1 Drive system mechanical Exciter system Frequency 66 3960 Hz vpm Centrifugal force...

Page 12: ...ISO 11204 and EN 500 WARNING Loos of hearing caused by too high noise burdens Wear your personal protective outfit ear defenders LWA 108 dB A determined acc to ISO 3744 and EN 500 2 1 1 2 Vibration d...

Page 13: ...millimetre Dimensions in inch Weights Operating weight CECE W 435 959 kg lbs Operating weight CECE W1 455 1003 kg lbs Operating weight CECE W2 466 1027 kg lbs Basic weight 450 992 kg lbs Dimensions Te...

Page 14: ...anufacturer Hatz Type 1B40 Cooling Air Number of cylinders 1 Rated power ISO 3046 6 7 9 0 kW hp Rated speed 3000 min 1 Drive system mechanical Exciter system Frequency 66 3960 Hz vpm Centrifugal force...

Page 15: ...ISO 11204 and EN 500 WARNING Loos of hearing caused by too high noise burdens Wear your personal protective outfit ear defenders LWA 108 dB A determined acc to ISO 3744 and EN 500 2 2 1 2 Vibration d...

Page 16: ...Technical data Technical data BPR 60 65 D BPR 50 55 D BPR 60 65 D 16 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 17: ...3 Safety regulations Safety regulations BPR 50 55 D BPR 60 65 D 17 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 18: ...ndling work Should the recommendations in these instructions be different from the regulations valid in your country you must comply with the safety regulations valid in your country This machine must...

Page 19: ...e the responsibilities must be clearly specified and complied with Persons under the influence of alcohol medicine or drugs are not allowed to operate service or repair the machine Maintenance and rep...

Page 20: ...ttached and hoisted by an expert capable person Fasten the lifting gear only at the specified lifting points Check lifting eye for damage before use Do not use a damaged or in any other way impaired l...

Page 21: ...perate the machine only with the steering rod folded down Guide the machine only by the steering rod Guide the machine so hat your hands do not hit against solid objects danger of injury As a measure...

Page 22: ...ntally Working on electric parts of the machine Before starting to work on electric parts of the machine disconnect the battery and cover it with insulating material Do not use fuses with higher amper...

Page 23: ...ntenance work is completed reinstall all guards and safety installations Repair work must only be performed by qualified and authorized persons Use our repair instructions for this work Exhaust gases...

Page 24: ...nformation sticker Throttle lever 4 Information sticker Travel lever 5 Information sticker Guaranteed sound capacity level 6 Brief operating instructions 7 Maintenance sticker Safety regulations BPR 5...

Page 25: ...4 Display and control elements Display and control elements BPR 50 55 D BPR 60 65 D 25 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 26: ...oughly before starting any operation on the machine Here all functions are described in detail The section Operation contains only brief descriptions of the indi vidual control steps Display and contr...

Page 27: ...arter n Start switch Position 0 Ignition off warning buzzer off Position I Ignition on warning buzzer on Position II Engine starts warning buzzer off Fig 7 Fig 8 Fig 9 Fig 10 Display and control eleme...

Page 28: ...omizer displayOptional equipment Fig 11 Fig 12 Display and control elements Description of indicators and control elements BPR 50 55 D BPR 60 65 D 28 G o t o D i s c o u n t E q u i p m e n t c o m t...

Page 29: ...he evaluation unit In order to achieve the required soil stiffness measured in MN m2 a reference measurement e g dynamic load plate must be made before the material is compacted This is necessary to f...

Page 30: ...ating plates of the same type show identical meas uring values when used on the same soil The measuring values achieved with different vibratory plates with Economizer from BOMAG can be made comparabl...

Page 31: ...5 Operation Operation BPR 50 55 D BPR 60 65 D 31 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 32: ...chine you should thoroughly read chapter Indicators and control elements before starting work All indicators and control elements are described in detail in this chapter Operation General BPR 50 55 D...

Page 33: ...chine on ground as level as possible Clean the machine Check condition of engine and machine fuel tank and fuel lines for leaks screw connections for tight fit air intake area for dirt For a descripti...

Page 34: ...the steering rod so that it can swing freely Adjust the steering rod with the height adjustment 1 to the height of your body Fig 15 Operation Folding down the steering rod BPR 50 55 D BPR 60 65 D 34...

Page 35: ...ing machine WARNING Loss of hearing Wear your personal noise protection means ear defenders before starting operation Set the throttle lever Fig 16 to position MAX Shift the travel lever Fig 17 to pos...

Page 36: ...key to position I The warning buzzer stops After starting take the throttle lever back to position MIN Fig 19 Run the engine warm for approx 1 to 2 minutes in idle speed Operation of the vibratory pl...

Page 37: ...rea of engine or machine and that all safety installations are in place Before starting check the starter rope for chafing replace if necessary A damaged rope can break and cause injuries during start...

Page 38: ...the starter handle Fig 23 quickly and powerful as far out as possible NOTICE Do not let the starter handle hit back but guide it back If the engine does not start during the first attempt repeat the s...

Page 39: ...2 minutes in idle speed Operation of the vibratory plate can be started as soon as the engine responds to short throttle commands Fig 24 Operation Starting with recoil starter BPR 50 55 D BPR 60 65 D...

Page 40: ...ue is higher during the first pass than during the second pass Due to the front rounded shape the contact area increases on loose material a slightly higher measuring value may be displayed n The Econ...

Page 41: ...located under the layer to be compacted and thus adversely affect compaction of the layers above In unfavour able cases an excessively varying material composition or moisture can influence the measu...

Page 42: ...return the throttle lever to idle speed position this avoids premature wear of the centrifugal clutch Set the throttle lever Fig 27 to position MAX Push the travel lever Fig 28 forward until the vibra...

Page 43: ...el lever position Move the travel lever Fig 30 to middle position the machine will vibrate on the spot Keep shifting the throttle lever Fig 31 between MIN and MAX positions At the same time pull the v...

Page 44: ...let the engine run with idle speed for a short while Vibration is shut down Set the throttle lever Fig 33 to position STOP The warning buzzer sounds Turn the ignition key Fig 34 to position 0 and pul...

Page 45: ...ifting eye for damage before use Do not use a damaged or in any other way impaired lifting eye Do not lift or lower the machine jerkily The tension must always be effective in vertical direc tion The...

Page 46: ...t vehicle Lash the vibratory plate down to the transport vehicle so that it is secured against rolling sliding and turning over Fasten the lashing tackle at the marked lashing points Fig 36 Fig 37 Ope...

Page 47: ...6 Maintenance Maintenance BPR 50 55 D BPR 60 65 D 47 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 48: ...maintenance work only with the engine shut down ENVIRONMENT During maintenance work catch all oils and fuels and do not let them seep into the ground or into the sewage system Dispose of oils and fue...

Page 49: ...are thoroughly adapted to each other and determine power tem perature level and exhaust gas quality of the engine If your engine has to work permanently in thin air at higher alti tudes and under ful...

Page 50: ...ubrication oils is not permitted The lubrication oil quality has a considerable influence on the life time performance and thus the economy of the engine The fol lowing is generally valid the better t...

Page 51: ...g paraffin separation can also be expected when using winter diesel fuel Diesel fuels suitable for temperatures down to 44 C 47 F are available for Arctic climates NOTICE Danger of engine damage The a...

Page 52: ...or for oil changes use only high quality hydraulic oil type HVLP according to DIN 51524 part 3 or hydraulic oils type HV according to ISO 6743 3 The viscosity index VI should be at least 150 observe i...

Page 53: ...0 SAE 10W Fuel Diesel Winter diesel fuel 5 0 l 1 3 gal us Specification Chapter 6 2 2 Fuel on page 51 Vibrator shaft housing as engine oil 0 4 l 0 11 gal us Steering rod Hydraulic oil ISO HV 32 Specif...

Page 54: ...r 6 9 1 Changing the engine oil and cleaning the oil filter on page 68 Check adjust the valve clearance Chapter 6 8 3 Checking adjusting the valve clearance on page 64 Check engine and machine for lea...

Page 55: ...ing 63 6 8 2 Servicing the V belt 63 6 8 3 Checking adjusting the valve clearance 64 6 8 4 Checking the screw joints on the diesel engine 66 Annual maintenance 6 9 1 Changing the engine oil and cleani...

Page 56: ...clean the cooling fins NOTICE Do not guide the water jet directly into the cooling air openings of the recoil starter into the dry air filter or on electrical equipment After wet cleaning run the engi...

Page 57: ...the fuel system do not use open fire do not smoke do not spill any fuel Do not refuel in closed rooms Shut down the engine WARNING Health hazard Do not inhale any fuel fumes ENVIRONMENT Catch running...

Page 58: ...erval for the water separator depends on the water proportion in the fuel and the care that is execised when refuelling Place the transparent container Fig 43 under the drain plug Loosen the screw for...

Page 59: ...eed to be checked Each battery suffers under self discharge which may in not checked occasionally even cause damage to the battery as a result of exhaustive discharge The following therefore applies f...

Page 60: ...partment Clean the outside of the battery Clean battery poles and pole clamps and grease them with pole grease Vaseline Check the condition of the vibration insulation mats replace if necessary On ser...

Page 61: ...o cool down Remove the air filter cover 3 Unscrew the knurled nut 2 and pull out the air filter 1 Clean the air filter cover NOTICE Danger of engine damage Avoid the infiltration of dirt into the air...

Page 62: ...w the engine to cool down Loosen dried on dirt with a suitable brush from all cooling fins and cooling air intake openings CAUTION Danger of eye injuries caused by particles flying around Wear your pe...

Page 63: ...ch the bottom edge of the inspection opening if necessary fill in oil For quality of oil refer to the table of fuels and lubricants Clean the oil level inspection plug and screw in with sealing agent...

Page 64: ...d fasten it tightening torque 15 Nm 11 ft lbs Install the top V belt guard 6 8 3 Checking adjusting the valve clearance NOTICE Danger of engine damage We recommend to have this work carried out by tra...

Page 65: ...valve EX is fully open Check the valve clearance on the intake valve IN with a feeler gauges 1 adjust if necessary Crank the engine further until the intake valve is fully open Check the valve cleara...

Page 66: ...g screws 1 evenly Assemble covering 1 and air filter cover 2 After a short test run check the valve cover for leaks 6 8 4 Checking the screw joints on the diesel engine Park the machine in secured con...

Page 67: ...or adjust the setscrews on throttle control and injection system Check all screw joints on the diesel engine for condition and tight fit retighten if necessary Maintenance Half annual maintenance BPR...

Page 68: ...afety goggles Park the machine in secured condition Clean the area around the dipstick and pull the dipstick out Clean the area around the drain hose Loosen the hose clamp 1 and route the drain hose t...

Page 69: ...the oil filter 2 into the housing and press it against the end stop Before tightening the screw 1 make sure that the tensioning springs touch the oil filter with both ends Tighten the screw Fill in f...

Page 70: ...ness to keep dirt out of the fuel lines Dirt particles can destroy the injection system The service interval to change the fuel filter depends on the cleanliness of the fuel If necessary this service...

Page 71: ...insert the hose into the tank without a filter Danger of contamination Insert the holder with the fuel filter into the tank and attach the quick lock The fuel system is self bleeding 6 9 3 Replacing...

Page 72: ...ension the coil by approx 4 rotations in direction of arrow Thereby place the starter rope into the recess in the coil Fig 68 WARNING Danger of injury Do not let the starter handle hit back but guide...

Page 73: ...ean the area around oil breather filter 1 and filling drain plug 2 Tilt the machine slightly towards the oil drain side and sup port it safely Unscrew the bleeding screw WARNING Danger of burning on h...

Page 74: ...the machine horizontally ENVIRONMENT Catch running out oil do not let it seep into the ground and dispose off environmentally Adjust the steering rod with height adjustment Fig 73 so that the area wit...

Page 75: ...of fuels and lubricants Shift the travel lever forward against the stop Fig 76 Lay a cloth down before loosening the venting screw Slacken the bleeding screw Fig 77 Wait until all air has escaped the...

Page 76: ...en the plug Fig 79 6 9 6 Check the rubber buffers Check all rubber buffers Fig 80 for tight fit cracks and damage and replace immediately if damaged Fig 78 Fig 79 Fig 80 Maintenance Annual maintenance...

Page 77: ...l and fill in anti corrosion engine oil Drain the fuel from the fuel tank mix it well with 10 anti cor rosion oil and fill it in again Instead of mixing anti corrosion oil with the fuel it is also pos...

Page 78: ...MIL classification before taking the machine into service Anti corrosion oils are those that comply with the MIL L 21260 or TL 9150 037 2 resp Nato Code C 640 642 Mark a machine with a conserved engin...

Page 79: ...7 Trouble shooting Trouble shooting BPR 50 55 D BPR 60 65 D 79 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 80: ...ient maintenance Whenever a fault occurs you should therefore thoroughly read these instruction on correct oper ation and maintenance If you cannot locate the cause of a fault or rectify it yourself b...

Page 81: ...onnec tions replace if necessary Join the plus poles on external battery and starter battery with the jump wire Fig 83 Use the second jump start cable to connect the negative poles on external battery...

Page 82: ...OTICE Always cover the fuse with the protective cover Fuse 25 A Fig 84 NOTICE Machines with Economizer are protected by an addi tional fuse 5 A Optional equipment Fig 84 Trouble shooting Fuses BPR 50...

Page 83: ...e examined by a specialist Battery or other cable connec tions not correctly connected Have examined by a specialist Cable terminals loose or oxi dised Have examined by a specialist Battery defective...

Page 84: ...in fuel Fuel filter clogged Check the fuel filter replace if necessary Tank ventilation blocked Check the tank ventilation Air in the fuel system Check the fuel system for air Check the bleeding valv...

Page 85: ...ve Sensor cable defective Status LED flashing Frequency detected but outside permissible range Engine speed too low Vibration frequency too low Sensor defective atypical soil V belt slipping incorrect...

Page 86: ...Trouble shooting Trouble shooting Economizer BPR 50 55 D BPR 60 65 D 86 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 87: ...8 Disposal Disposal BPR 50 55 D BPR 60 65 D 87 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 88: ...kin or clothes Wear protective clothing Remove the batteries and dispose of in compliance with legal regulations ENVIRONMENT Catch all fuels and lubricants do not let them seep into the ground and dis...

Page 89: ...e needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco...

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