manualshive.com logo in svg

Bolton Tools BF20VL, Manual, Page: 36 / 56

Share
Download
Bolton Tools BF20VL Manual Download Page 36

Page 36

5

Maintenance

In this chapter you will find important information about

  

inspection

  

maintenance

  

repair

of the drilling-milling machine. 

The diagram below shows which of these headings each task falls under.

Fig.5-1:   Maintenance – definition according to DIN 31051

ATTENTION!

Properly performed regular maintenance is an essential prerequisite for
•

safe operation,

•

fault-free operation,

•

long service life of the drilling-milling machine and

•

the quality of the products you manufacture.

Installations and equipment of other manufacturer’s must also be in optimum condition.

5.1

Safety

WARNING!

The consequences of incorrect maintenance and repair work may include:
•

very serious injury to staff working on the drilling-milling machine,

•

damage to the drilling-milling machine.

Only qualified staff should carry out maintenance and repair work on the drilling-milling 
machine.

5.1.1

Preparation

WARNING!

Only carry out work on the drilling-milling machine if it has been disconnected from the 
mains power supply.

Maintenance

Inspection

Maintenance

Repair

Measuring

Rough cleaning

Repairs

Testing

Fine cleaning

Replacing

Conserving

Lubricating

Completing

Replacing

Readjust

Adjusting

                         

 

                          

Summary of Contents for BF20VL

Page 1: ...Page 1 MILL MACHINE DRILL BF20VLP...

Page 2: ...button 8 1 5 2 Protective cover 9 1 5 3 Separating protective equipment 9 1 6 Safety check 10 1 7 Personnel protective equipment 10 1 8 For your own safety during operation 11 1 9 Disconnecting and se...

Page 3: ...a high speed motor 32 4 13 1 Drawing adapter for a high speed motor 34 4 14 Assembly of the column on the lathe 34 4 14 1 Drawing adapter 35 5 Maintenance 5 1 Safety 36 5 1 1 Preparation 36 5 1 2 Res...

Page 4: ...for you and others if these instructions are not obeyed informs you on how to prevent dangers In addition to this operating manual please observe applicable laws and regulations legal regulations for...

Page 5: ...danger that might cause serious injury or death to persons CAUTION Danger or unsafe procedure that might cause injury to persons or damage to property ATTENTION Situation that could cause damage to t...

Page 6: ...described above modified without the authorisation of the company or operated with diffe rent process data then the drilling milling machine is being used improperly We do not take any liability for d...

Page 7: ...incorrect operation or unsuitable maintenance INFORMATION All persons involved in assembly commissioning operation and maintenance must be duly qualified strictly follow this operating manual Disconne...

Page 8: ...ng milling machine must only be used when the cause of the failure has been removed it has been verified that there is no danger resulting for the staff or objects WARNING If you bypass remove or over...

Page 9: ...ces After actuating the button turn it to the right in order to restart the machine 1 5 2 Protective cover The drill mill head is fitted with a protective cover WARNING Remove the protective cover on...

Page 10: ...el immission in the workplace exceeds 80 dB A Before starting work make sure that the prescribed individual protection gear is available at the workplace CAUTION Dirty or contaminated personnel protec...

Page 11: ...e if your concentration is reduced for example because you are taking medication Stay on the drilling milling machine until the working spindle has come to a complete halt Use the prescribed protectiv...

Page 12: ...t break under load can cause very serious injury or even death Check that the lifting equipment and load suspension devices are of sufficient load capa city and in perfect condition Observe the rules...

Page 13: ...city in Engine Page 13 2 Technical data The following information gives the dimensions and weight and is the manufacturer s authorised machine data 2 1 Power connection 2 2 Drilling milling capacity 2...

Page 14: ...drilling milling machine is below 78 dB A If the drilling mil ling machine is installed in an area where various machines are in operation the acoustic influence emission on the user of the drilling...

Page 15: ...oints weights means of transport to be used prescribed shipping position WARNING Use of unstable lifting equipment and load suspension devices that break under load can cause very serious injuries or...

Page 16: ...amounts from 103 to 115 kg ATTENTION Insufficient rigidity of the foundation leads to the superposition of vibrations between the drilling milling machine and the foundation natural frequency of comp...

Page 17: ...Page 17 3 4 4 Installation drawing Fig 3 1 Machine base 3 5 13 2 5 1 2 8 3 5 10 4 5...

Page 18: ...3 5 Installation plan BF20 V Page 18 Gezeichnet Datum Name 11 10 2006 M cke 930 718 274 340 374 168 182 290 498 180 156 194 584...

Page 19: ...3 6 Installation plan BF20 VLP Page 19 Gezeichnet K t lli t Datum Name 16 10 2006 M cke 36 1 4 19 2 5 10 4 5 36 3 5 23 27 1 2 13 2 5 6 1 10 14 3 5 7 3 5 6 3 5 7 1 10 7...

Page 20: ...ge 20 3 7 Installation plan of optional substructure Fig 3 2 Substructure 3353003 1 1 5 35 2 5 19 3 5 19 3 5 29 1 2 10 8 6 3 10 8 3 5 9 72 1 7 10 16 1 2 17 3 10 8 4 5 11 20 Fig 3 2 Substructure 335300...

Page 21: ...the drilling milling machine Follow the specifications and indications of the manufacturer of the cleaning agent Lubricate all bright machine parts with non corrosive lubricating oil Grease the drill...

Page 22: ...k action drill chuck 0 13mm B16 305 0623 Morse taper taper mandrel MT2 M10 B16 305 0670 Mill cutter holding cone MT2 M10 id 16mm 335 2102 Machine vice FMSN 100 335 4110 Three axis vice DAS 75 slewable...

Page 23: ...the drilling milling machine immediately in the event of any abnormality in operation and make sure it cannot be started up accidentally or without authorisation For your own safety during operation o...

Page 24: ...ine crossfeed of spindle sleeve Digital display fine crossfeed of spindle sleeve Digital display speed EMERGENCY STOP Potentiometer for speed regulation Hand actuated auxiliary switch Start Change ove...

Page 25: ...ed at the potentiometer The speed and thus the cutting speed are depending of the material of the workpiece of the cutter diameter and of the type of cutter The electronics controls the speed slowly t...

Page 26: ...connections with the taper bore of the work spindle without using the draw in rod are not allowed for milling operations The cone connection should be released by the lateral pressure Injuries may be...

Page 27: ...the tool Make sure that the correct collet chuck is used for each milling cutter diameter so that the mil ling cutter may be fastened securely and firmly Optional accessory on page 22 4 6 Clamping the...

Page 28: ...nbuch Metall Europa Lehrmittel ISBN 3808517220 The required speed is calculated as follows n speed in min 1 revolutions per minute V cutting speed in m min meters per minute d tool diameter in m meter...

Page 29: ...900 13200 8 597 955 398 796 5900 9900 10 478 764 318 637 4700 7900 12 398 637 265 531 3900 6600 14 341 546 227 455 3400 5600 16 299 478 199 398 2900 4900 Material Cutter diameter Cooling 3 2 3 4 5 6 7...

Page 30: ...is properly retrieved Respect the environment when dispo sing of any lubricants and cooling agents Follow the manufacturer s instructions for disposal 4 9 Manual spindle sleeve feed with the fine fee...

Page 31: ...ssible not with the hand due to the forma tion of oxide and never with metal forceps in order to avoid a short circuit In most cases the round cell will be inserted into the digital display with the m...

Page 32: ...the right and to the left Two screwings need to be loosened Fig 4 9 Clamping screws 4 12 1 Shifting the drill mill head The column of the drill mill head can be shifted each to the left or to the righ...

Page 33: ...y unscrew the screw Remove the mill head to the front Fig 4 12 Screw The high speed adapter will be aligned and fixed with the same fixing screws as the mill head on the turning bearing block Fig 4 13...

Page 34: ...k Optional accessory on page 22 Due to the manufacturing tolerances of cast parts and the manufacturing toleran ces of two different machines it is howe ver not possible to exactly reach the centre Th...

Page 35: ...d also pin the column to the cross table before disassembling the column It is most suitable to use hardened straight pins of 8mm or 10mm according to DIN 6325 and an adjust ment tolerance field m6 e...

Page 36: ...nstallations and equipment of other manufacturer s must also be in optimum condition 5 1 Safety WARNING The consequences of incorrect maintenance and repair work may include very serious injury to sta...

Page 37: ...after each maintenance or repair ope ration Drilling Milling machine Safety check on page 10 Start of work after each maintenance or repair ope ration Dovetail slideways Lubricate Lubricate all slide...

Page 38: ...d by it the gap in the guideway Control your setting The respective guideway must be still easily mobile from the adjustment result in however a stable guidance As required Taper gib Readjust Z axis F...

Page 39: ...in order to allow replacing of the halogen lamp Plug a small screw driver into the recess between the lamp holder and the lamp cover By slightly turning the screw driver you can remove the lamp cover...

Page 40: ...k if the clamping screws are firmly tightened as des cribed under Swivelling the drill mill head on page 32 and that the drill mill head can not independently tilt Disassemble the cover plate at the r...

Page 41: ...carried out by qualified technical staff they have to follow the indications given in this manual The company does not take responsibility nor does it gua rantee against damage and operating anomalies...

Page 42: ...ittle torque Slope This is the potentiometer to set the acceleration time of the motor at the moment when it starts turning If you require a smoother ramp turn the potentiometer in direction plus In o...

Page 43: ...ross table Abb 6 1 Kreuztisch Cross table F F F 55 54 64 57 2 57 1 58 38 50 51 59 60 52 60 44 67 81 66 65 56 63 62 61 50 51 60 59 38 58 16 73 80 57 1 57 2 16 72 14 15 78 14 44 81 67 71 75 44 60 74 51...

Page 44: ...tion 2007 Abb 6 2 Kreuztisch Cross table F F F F F 55 54 64 57 2 57 1 58 38 51 59 44 67 81 66 65 63 62 61 50 51 59 38 58 16 73 80 57 1 57 2 16 72 14 15 78 14 44 81 67 71 75 44 51 59 38 58 57 1 57 2 76...

Page 45: ...45 6 3 S ule 1 von 2 Column 1 of 2 Abb 6 3 S ule Column 220 37 38 41 1 41 2 80 14 15 49 77 7 48 22 76 20 23 31 24 31 19 21 31 19 40 39 285...

Page 46: ...2 von 2 Column 2 of 2 Abb 6 4 S ule Column A A B B C C A B C 32 19 31 25 25 26 34 48 13 16 17 1 79 78 47 46 45 27 19 42 43 44 42 35 41 1 19 42 28 30 28 29 9 16 18 266 139 51 141 140 8 10 7 6 11 12 2 3...

Page 47: ...2 starting from year of construction 2007 Abb 6 5 S ule Column A A A A B B B B C C C C A B C 32 19 31 25 25 293 48 13 16 17 1 79 47 46 45 27 19 42 43 44 42 35 41 1 19 42 28 30 28 29 9 16 18 266 139 5...

Page 48: ...ng head 1 of 2 Abb 6 6 Fr skopf Milling head M 220 219 223 222 231 230 229 224 226 98 228 227 114 112 208 209 210 211 215 214 213 212 239 240 217 218 216 238 232 91 276 275 273 274 272 240 271 270 269...

Page 49: ...ead 2 of 2 C C D D C D 201 202 203 204 205 206 207 238 119 253 252 234 235 233 19 251 248 250 166 117 245 244 243 242 241 167 90 1 H1 5 90 2 90 3 249 248 247 246 264 137 265 263 262 261 260 258 38 255...

Page 50: ...6 7 Panel und Schutzeinrichtung Panel and protection device 172 170 169 171 97 51 126 11 126 10 126 9 126 8 126 7 126 1 126 2 126 3 126 4 126 5 126 6 51 223 173 P1 3 S1 5 S1 4 R1 5 S1 2 164 3 165 12 1...

Page 51: ...51 6 9 Optionaler unterbau Optional sub structure Abb 6 8 Unterbau Sub structure 283 282 281 280...

Page 52: ...52 6 10 Schaltplan Wiring diagram...

Page 53: ...4 03 05 0320216 31 Scheibe Washer 8 GB 97 1 85 5 0333812031 32 Abdeckkappe Nut collar 1 DM14 03 01 0320217 33 Innensechskantschraube Hexagon head cap screw 4 GB 70 85 M8 x 20 0333812033 34 Abdeckplatt...

Page 54: ...unk screw 1 BS 4183 M5 x 12 0333812098 112 Gegenhalter Anzugsstange Holder screw rod 1 DM14 01 42 03338120112 114 Anzugsstange Screw rod 1 DM14 20 02 03338120114 117 Klemmschraube Pinole Clamping scre...

Page 55: ...alanzeige Base for ruler digital display 1 DM14 01 31 0320270 237 Klemm und F hrungsstift Clamping and guide pin 1 DM14 01 34 0320272 238 Geh use Fr skopf Housing milling head 1 DM14 01 19 0320273 239...

Page 56: ...289 Distanzh lse Distance case 1 03338120289 290 Distanzh lse Distance case 1 03338120290 291 Lagerbock Kreuztisch rechts X Achse Table dial support x axis 1 DM14 02 06 A 03338120291 292 Schr gkugella...

Reviews:

No comments