Bolens G808H Operator'S Manual Download Page 1 | Manualshive

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Bolens G808H Operator'S Manual Download Page 1

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Summary of Contents for G808H

Page 1: ...ng applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section...

Page 2: ...th the seat A sample model plate is explained below For future reference please copy the model and the serial numbers of the equipment in the space below TROY BILT LLC O BOX 361131 CLEVELAND OH 44136...

Page 3: ...y glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes Thrown objects which ricochet can cause serious injury to the eyes 9 Wear sturdy rough so...

Page 4: ...or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff ditch or if an edge caves in 3 Do not try to stabilize the machine by putting your foot on the ground 4 Do not...

Page 5: ...blades come to complete stop within approximately 5 five seconds after operating the blade disengagement control If the blades do not stop within the this time frame your unit should be serviced prof...

Page 6: ...a slope in excess of 15 degrees a rise of approximately 2 1 2 feet every 10 feet A riding mower could overturn and cause serious injury If operating a walk behind mower on such a slope it is extremel...

Page 7: ...asoline and oil as instructed in the separate Briggs Stratton Operator Owner Manual packed with your tractor Read instructions carefully IMPORTANT Your tractor is shipped with motor oil in the engine...

Page 8: ...Power Take off Lever B Choke Control C Parking Brake Button D Shift Lever E Systems Indicator Monitor F Throttle Control Lever Figure 3 G Ignition Switch H Brake Pedal I Drive Pedal J Cruise Control B...

Page 9: ...th your right foot when the tractor shift lever is in either FORWARD or REVERSE to cause the tractor to move Ground speed is also controlled with the drive pedal The further down the pedal is depresse...

Page 10: ...ruise control Refer to Operations section in this manual for detailed instructions NOTE Cruise control can not be engaged at the tractor s fastest ground speed If the operator should attempt to do so...

Page 11: ...eck lift lever in any of the six different cutting height notches on the right side of the fender Adjust the deck wheels so that they are between _A inch and Y2 inch above the ground when the tractor...

Page 12: ...is running Doing so may cause damage to your engine s electric starter DrivingOnSlopes Refer to the SLOPE GAUGE on page 6 to help determine slopes where you may operate the tractor safely _ WARNING Do...

Page 13: ...g The following information will be helpful when using the cutting deck with your tractor Do not mow at high ground speed especially if a mulch kit or grass collector is installed i1_ WARNING To help...

Page 14: ...he tractor turns tighter in one direction than the other or 2 while the ball joints are being replaced Adjust the drag links so that equal lengths are threaded into the ball joints on the left and the...

Page 15: ...proper adjustment is achieved Sideto Side If the cutting deck appears to be mowing unevenly a side to side adjustment can be performed Adjust if necessary as follows With the tractor parked on a firm...

Page 16: ...ts serviceability Figure 7 ChangingEngineOil NOTE Depending on the engine model found on your tractor it may be necessary to remove the tractor s side panel in order to replace the off filter if so eq...

Page 17: ...se themselves from the deck stabilizer rod Gently slide the cutting deck from the right side out from underneath the tractor Changing theDeckBelts _IL WARNING Be sure to shut the engine off remove ign...

Page 18: ...oceed as follows Remove the cutting deck as instructed earlier After disconnecting the battery cables remove the battery and battery tray from beneath the seat IMPORTANT When removing the battery disc...

Page 19: ...the drive belt by feeding it from both ends toward the front idler pulley on the double idler bracket See Figure 10 Reassemble by following the above steps in reverse order Reroute the new belt aroun...

Page 20: ...ounds and 90 foot pounds Blade Separation Worn _lade Edge Wind Wing Sharpen Edge Evenly Figure 14 WARNING Before servicing repairing or inspecting always disengage PTO move shift lever into neutral po...

Page 21: ...e spark or pilot light such as on water heater furnace clothes dryer or other gas appliance SECTION 10 ATTACHMENTS ACCESSORIES The following attachments and accessories are compatible for tractor Mode...

Page 22: ...k Refill with clean fresh less than 30 days old gasoline Replace air cleaner cartridge element or clean pre cleaner if so equipped Fill crankcase with proper capacity and weight of oil Clean grass cli...

Page 23: ...BOARD IN RECCESS AREA 777120776 ON MANPTO HANDLE 777120883 777120788 REFLECTIVE LABELS ON GRILL BEHIND HEADLIGHT LENS 777X40200 777X40199 LEFT SIDE RIGHT SIDE 877S30017 777830018 777120846 777S30503...

Page 24: ...SECTION 12 PARTSLISTFORMODELS G808H Q808H for choke _J13 18 20_ _t 21 lO 24...

Page 25: ...3 0625C 722 0263 746 1086 DESCRIPTION Self4apping Screw 8 18 x 6 Self tapping Screw 1 4 20 x 6 AB Screw 5 16 12 x 75 Screw 10 32 x 625 Socket Cap Screw 5 16 18 x 626 Self4apping Screw 3 8 16 x 1 25 He...

Page 26: ...ModelsG808H Q808H 35 I I I 38 33 34 23 7 16 26...

Page 27: ...Lens 8 Style Rubber Washer Rubber Bumper Flat Washer LH Panel SD 8 Style RH Panel SD 8 Style Grill 8 Style Ref PaN No No 24 783 0553A 25 783 1495 26 710 0726 27 751 0603 28 751 06580 29 710 0599 30 71...

Page 28: ...ModelsG808H Q808H 45 37 46 38 i I 50 52 28...

Page 29: ...eck Stabilizer Bracket Carriage Bolt 5 16 x 62 AB Screw 5 16 12 x 75 Self tapping Screw 1 4 15 x 75 Lift Lever Cover REP NO 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 5O 51 52 54 55 56 5...

Page 30: ...ModelsG808H Q808H j 23 21 20 30 14 8 25 30...

Page 31: ...6 x 1 Grade 5 RH Drag Link LH Drag Link Jam Nut 7 16 20 Grade 2 Hex Nut 3 8 24 Grade 2 Flange Lock Nut 3 8 16 Flange Lock Nut 7 16 20 Flange Lock Nut 5 16 18 Steering Gear 11 90 Ratio Steering Pinion...

Page 32: ...ModelsG808H Q808H 13 2 1 I I I I I I I 114 I I I I 74 58 25 30 32...

Page 33: ...er 2 75 OD Transmission Torque Bracket REP NO 45 46 47 48 49 5O 51 52 53 54 55 56 57 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 PART NO 783 0669 647 0031B 647...

Page 34: ...ModelsG808H Q808H 23 40 r 18 9 12 5 12 26 32 34...

Page 35: ...ly Upper Housing Axle Bearing Block Assembly Brake Assembly Self tapping Screw 1 4 20 x 75 Self tapping Screw 1 4 20 x 1 0 Drive Shaft Output Shaft Nut 3 4 16 9 tooth Sprocket 16 tooth Sprocket 22 1in...

Page 36: ...ModelsG808H Q808H For reference only 38J Note PTO belt shown in detail with deck assembly 36...

Page 37: ...Hex Cap Screw 1 4 20 x 62 55 736 0242 Hex Sems Nut 1 4 20 56 736 0258 Wing Nut 1 4 20 57 736 0275 Solenoid 12 Volt 100 Amp 58 736 0300 Self Tapping Screw 1 4 20 x 5 59 736 3072 LockWasher 1 4 60 738 0...

Page 38: ...ModelG808H Q808H 53 55 _ 12 29 59 45 46 23 42 29 6O 24 24 38...

Page 39: ...ck Nut Hex Nut 1 4 20 Hex Nut 5 16 18 Hex Flange Lock Nut 1 4 20 Cotter Pin 1 8 x 1 25 Deck Adjustment Gear Push Nut 25 x 5 REF PART NO NO 33 732 0306 34 732 0429A 35 732 0594A 36 732 0934 37 732 1165...

Page 40: ...uch as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or exposure d Troy Bilt LLC does no...

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