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Instructions

for your 

BODY BIKE

 Indoor Cycle

BODY 

  BIKE

®

I N DOOR   C YC L E

BODY BIKE

 Classic Supreme

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K E   S Y S T

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Summary of Contents for Indoor Cycle

Page 1: ...Instructions for your BODY BIKE Indoor Cycle BODY BIKE I N DOOR CYCLE BODY BIKE Classic Supreme B R A K E S Y S T E M L U BRICATION FR E E ...

Page 2: ...hooter 17 Index 17 EQUIPMENT REQUIRED Unpacking Drill bit Drill Bottom frame 13 mm wrench Saddle 14 mm wrench Pedals 15mm pedal wrench Grease Cleaning Tissue paper or cloth Spray bottle with water Soap only washing up liquid Vaseline oil Post cleaning Cloth Vaseline oil Sidewards play in posts A coin 3mm Allen wrench 32mm wrench Adjustment handle 5mm Allen Wrench Screwdriver Steel brush Grease Bru...

Page 3: ...find clear instructions on how to maintain the cycle Over time it will be necessary to replace worn out parts You will find a detailed description and exploded drawings of BODY BIKE s spare parts on our website www body bike com When ordering spare parts from the local BODY BIKE distributor please refer to the item number P N no in order to make sure you will receive the correct spare part We reco...

Page 4: ...cle Length Width Height Assembled size 105cm 60cm 100cm Packed size 5 cycles 120cm 80cm 114cm Weight Assembled 65 kilogram Packed weight 5 cycles 350 kg Patent held for Crank system Maximum user weight 150 kg Please note that the max pedal load may be lower Materials Cast iron Stainless steel Plastic ABS covers High quality bearings Frame Robot welded powder coated and hardened ...

Page 5: ...BIKE spare parts All warranties are cancelled if the cycle has been modified or in any way not used as intended GENERAL INFORMATION Wipe off the cycle after EVERY use ALWAYS loosen all handles and release tension after use The rubber feet should always be adjusted to ensure that the cycle is in level Every other year the rubber feet should be replaced as the rubber hardens and becomes unable to ab...

Page 6: ...Unpacking 7 Bottom frame 8 Handlebar 9 Bottle holder 9 Saddle 9 Pedals 9 ASSEMBLY ...

Page 7: ...e top of the box 2 Remove all the unmounted parts 3 Flatten the box on the floor next to the pallet 4 Loosen the two screws mounting the first cycle to the pallet 5 Lift the cycle off the pallet and place it on the flattened box to spare your floor from getting marks 7 ...

Page 8: ...lift the cycle onto the bottom frames see figure1 Ensure that the holes in the frame match the holes in the bottom frames 3 Put on the spring lock washer and the cap nut and tighten by using a 13 mm wrench see figure 2 Please note Do not overtighten the nuts They should only be hand tight 4 Unscrew the rubber feet a little Place the cycle in the correct position Turn them up and down until the cyc...

Page 9: ...pedals are marked with R for Right and L for Left side the pedals should always be screwed on in the direction of the handlebar see figure 8 make sure that the hole in the pedal arm is greased when mounting the pedal start mounting the pedal by hand as tools will tighten the pedal at a wrong angle 3 After tightening by hand use a 15mm pedal wrench to tighten the pedal completely 45Nm BOTTLE HOLDER...

Page 10: ... play in posts When necessary 12 Cleaning the posts Every other week 13 Adjustment handles Min every 3 months 13 Replacing the brake block When necessary 14 Poly V belt When necessary 16 Removal of side covers When necessary 16 MAINTENANCE ...

Page 11: ... and saddle NEVER use alcohol or chemicals To make the cycle look its best use a cloth with a little vaseline oil on all parts except the handlebar and saddle At an annual service check remove the right side cover and make sure that the small hole by the front bottom frame is not blocked and allows water and sweat to exit the frame see figure 9 Also check that the ribs on the poly v belt and pulle...

Page 12: ... piston with a 32 mm wrench 3 Remount the seat post 4 Carefully lift up the top cover as shown on figure 11 Adjust the righthandside screw marked S2 with a 3 mm Allen wrench 5 Push the top cover back in place 6 Remove the seat post and remount the brass piston 32 mm nut and the handle 7 Remount the seat post Figure 10 Figure 11 S1 S2 BRASS PISTON 32 MM NUT HANDLE Please note The adjustment has to ...

Page 13: ...see figure 13 2 Clean all the parts thoroughly one by one using a steel brush If the residue is extreme a sharp object can be used for example a screwdriver Figure 13 WASHER MAIN SCREW HANDLEGRIP SPRING SCREW 13 CLEANING THE POSTS Every other week the posts need cleaning to protect them from sweat etc 1 Pull out the seat post and the front post and wipe them clean with an oily cloth see figure 12 ...

Page 14: ... a coin see figure 14 3 Lubricate the internal parts with grease before reassembling the handle Remember to lubricate inside the handlegrip as well 4 Reassemble the handle by inserting the main screw in the handlegrip 5 The spring is inserted into the top of the handle and fixed in place with the remaining screw 6 Tighten with a 5mm Allen wrench 7 Add grease to the main screw before mounting it on...

Page 15: ...crew closest to the brake block Then place the block in the correct position under the brake see figure 16 5 Fasten the remaining screw furthest away from the block and then make sure that both screws are tightened properly see figure 17 6 Grease should be applied to the cavity on top of the brake block or to the top nut on the brake to ensure a smooth interaction between the two 7 Remount both se...

Page 16: ...screws hold ing the side cover with a 3 and 4 mm Allen wrench and remove them 3 Dismount the top nut and washer on the bottom frame on the right side of the cycle both in front and back with a 13 mm wrench 4 Screw the bolts down in order for the side covers to slide past them 5 Remove the side cover Please note The belt should be equally tightened on both sides The flywheel should be parallel with...

Page 17: ...rforming and prob lems can be identified before they turn critical Adjustment handles 13 Adjustment screw 8 12 Assembly 7 9 Belt 14 Bottom frame 5 8 Bottle holder 9 Brake 14 Cleaning 11 13 Cover 15 Crank warranty 5 Frame 8 13 Grease 13 Handle 8 9 13 Handlebar 8 Height 4 Information general 5 Length 4 Maintenance 11 16 Manufacturer 4 Mounting 7 9 Patent 4 Pedal 9 Poly V belt 14 15 Post front and se...

Page 18: ...CLASSIC SUPREME FIRST AID KIT Including a range of spare parts for easy replacement of wear and tear parts Item number 97200010 ...

Page 19: ...ASSIC SUPREME TOOL BOX Handy tool box containing a wide range of tools for maintenance purposes e g the three spanners included in the starter set Item number 92300020 Find spare parts and accessories on our website www body bike com ...

Page 20: ...BODY BIKE International A S Pier 6 Nord DK 9900 Frederikshavn Denmark Tlf 45 9843 9696 Fax 45 9843 9688 www body bike com BODY BIKE I N DOOR CYCL E Edition 3 ...

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