BOB-CAT 912480 Operator'S Manual Download Page 1

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ARTS MANUAL

MAN 4171262

Rev

. B 02-2015

912480

BC QUICKCAT FX651V KAW 48" SD

912520

BC QUICKCAT FX691V KAW 52" SD

912610

BC QUICKCAT FX731V KAW 61" SD

OPERATOR’S

MANUAL

4171263

www.bobcatturf.com

MOWERS

Summary of Contents for 912480

Page 1: ...PARTS MANUAL MAN 4171262 Rev B 02 2015 912480 BC QUICKCAT FX651V KAW 48 SD 912520 BC QUICKCAT FX691V KAW 52 SD 912610 BC QUICKCAT FX731V KAW 61 SD OPERATOR S MANUAL 4171263 www bobcatturf com MOWERS...

Page 2: ...do de California hace saber que los gases de escape de los mo tores diesel y algunos de sus com ponentes producen c ncer defectos de nacimiento y otros da os en el proceso de reproducci n humana L mis...

Page 3: ...rvice ensures that you continue to receive the best results possible from Schiller Grounds Care Inc products You can trust Schiller Grounds Care Inc replacement parts because they are manufactured wit...

Page 4: ...tions and or accessories should personal injury and or property damage result This symbol means ATTENTION BECOME ALERT Your safety and the safety of others is involved Signal word definitions The sign...

Page 5: ...cm DECK LEVELING 1 Park the machine on a smooth level surface Raise the deck to the transport position 2 Lower the deck onto a set of equal height blocks A under the rear corners of the deck Place ano...

Page 6: ...le the RED positive battery cable first and the ground BLACK negative cable last c Tighten cables securely to battery terminals and apply a light coat of silicone dielectric grease to terminals and ca...

Page 7: ...l a n o i t i d d a r o f l a u n a m e n i g n e e h t t l u s n o C p U p o T k c e h C l e v e L l i O X s k a e L r o F k c e h C X e k a t n I r i A n a e l C n e e r c S X r e n a e l C r i A n...

Page 8: ..._________________________________ ________________________________________________ MAINTENANCE RECORD L A R E N E G E T A D S R H E T A D S R H E T A D S R H E T A D S R H E T A D S R H E T A D S R H...

Page 9: ...uts and bolts found loose Replace any broken or missing cotter pins Repair any other problems before operating Tire pressure Rear Tires should be kept inflated at 12 lbs in2 84kg cm2 Improper tire inf...

Page 10: ...rease 1 Deck lift pivots 4 points 2 Pull arm pivots 4 points 3 Deck idler pivot 1 point Every 500 hours or once a year 4 Caster wheel pivots 2 points NOTE ON BLADE SPINDLES The blade spindles on these...

Page 11: ...s DAILY 1 Check oil level with the dipstick 2 If oil is needed add fresh oil of proper viscosity and grade See engine manual for oil specifications Do not overfill 3 Replace dipstick before starting e...

Page 12: ...quirements 2 Wipe the filter base surface off and apply a film of new oil to the gasket of the new replacement filter Install the new filter by hand turn 3 4 to one full turn after the filter gasket c...

Page 13: ...ol levers in both forward and reverse directions 5 to 6 times As air is purged from the unit the oil level will drop 4 With the bypass valve closed and the engine running slowly move the control lever...

Page 14: ...SHING MACHINE CAUTION Improperly washing a machine can cause water to enter bearings and other components This can greatly reduce component life Do not use a pressure washer Do not direct water at bea...

Page 15: ...ng Always use BOB CAT blades Use of another manufacturer s blades may be dangerous BLADE BALANCE Blade balance must be maintained at 5 8 oz in 19 4 g cm or less Failure to keep blades balanced causes...

Page 16: ...osen nuts on bolts G Move bolts in slot to remove slack in chain Tighten nuts on bolts G A 1 8 forward pitched deck provides the best horsepower A level deck provides the best quality of cut A 1 8 rea...

Page 17: ...lips have been provided on 48in 52 in and 61 cutterdecks for various grass types and cutting conditions To revise per conditions 1 Loosen the front bolts S 2 Adjust height of H 3 Retighten S once you...

Page 18: ...ng it If the machine moves adjust the parking brake linkage as follows 1 Move the machine to a flat horizontal surface 2 Move the parking brake handle to the OFF posi tion 3 Insure that the brake link...

Page 19: ...the control panel 4 Start the engine and run at low speed 5 Tighten the jam nuts A at the top and the bottom of the control rod B 6 Press the control lock rod D into the slot in the control and tight...

Page 20: ...se order 7 Cutterdeck spring will require tension adjustment after belt installation Adjust eyebolt so the dis tance between the inside of the eyebolt and the inside of the hook is 6 3 4 1 8 TRANSAXLE...

Page 21: ...check 1 Start the engine and run at 1 2 throttle 2 With the LH control handle in the NEUTRAL position rotated up move the parking brake lever to OFF and turn the PTO Blades ON Each check should kill t...

Page 22: ...amp blade CONSTRUCTION Fabricated and welded 10 gauge double layer steel top with 7 gauge side skirts Full floating design CUTTERDECK DRIVE SYSTEM Electric clutch brake drives belt directly from engin...

Page 23: ...21 QUICKCAT MOWERS PARTS SECTION PARTS SECTION...

Page 24: ...22 QUICKCAT MOWERS FIGURE 1 ENGINE DECK ASSY 2 5 6 16 17 21 8 22 26 28 18 32 31 30 27 9 25 20 7 15 24 14 13 23 18 10 29 12 29 4 3 3 3 25 11 1 33 37 13 4 37 25 34 35 22 36 19 19...

Page 25: ...6 64006 06 LOCKWSHR 7 16 HELICAL 1 17 64123 155 BLT HEX 7 16 20 X 3 1 18 64018 44 BLT CRG 3 8 16X1 NECK 5 19 4171826 WSHR 5 16 TEF 2 20 38304 03 BEARING FLANGED PLAS 1 21 64123 54 BLT HEX 5 16 18 X 75...

Page 26: ...24 QUICKCAT MOWERS FIGURE 2 RIDER PLATFORM ASSY 15 7 15 15 13 16 14 18 10 16 3 9 20 2 6 8 23 11 19 12 17 5 4 16 16 18 1 22 21...

Page 27: ...FOOTPLATE 1 9 4171114 BUMPER FOOTPLATE 2 10 4171570 BUSHING 875 X 344X1 125 4 11 4166324 04 BEARING SLEEVE 2 12 4171254 SPACER 625X11GAX1 375 2 13 64025 15 NUT HEX 10 24 KEPS 4 14 64152 49 SCREW SLT H...

Page 28: ...26 QUICKCAT MOWERS FIGURE 3 WHEEL TRANSAXLE ASSY 16 26 10 23 21 24 33 5 25 27 28 30 32 14 12 13 31 19 20 17 4 5 2 29 23 8 39 9 22 1 3 11 20 7 35 37 34 41 40 38 6 43 44 42 20...

Page 29: ...9 4171584 02 TUBING 1 2ID CLEAR 29IN 1 20 108094 13 CLAMP HOSE SAE4 4 21 64018 49 BLT CRG 3 8 16 X 1 1 2 1 22 64270 01 BLT HEX M10 1 5x30 1 23 64151 34 NUT HEX LOCK 3 8 16 JAM 3 24 33148 01 SPACER 0 3...

Page 30: ...28 QUICKCAT MOWERS FIGURE 4 FUEL TANK BATTERY ASSY 4 12 12 21 3 6 18 19 24 20 28 12 13 22 7 8 17 2 14 15 24 1 11 9 10 30 24 26 27 25 16 23 24 29 21 31 31 31 31...

Page 31: ...0 GA 4 12 88042N CLAMP HOSE 8 13 88042 01 CLAMP HOSE 3 16 2 14 4171099 BATTERY 190CCA 1 4171973 CHARGER BATTERY AGM 15 4168635 S BRKT BATTERY W LABS 1 16 4171586 BUMPER RUBBER 1 17 64262 002 BLT FLG H...

Page 32: ...30 QUICKCAT MOWERS FIGURE 5 PARKING BRAKE ASSY 23 2 3 19 7 5 17 8 33 18 22 21 18 26 14 1 9 13 18 11 10 12 24 15 25 20 6 4 16 16 28 27 10 1 30 29 31 32 16 34...

Page 33: ...71035 ROD CONTROL LOCK 2 15 2188145 01 BEARING 625ID BRZ 2 16 64168 2 COTTER HAIRPIN 08X1 19 3 17 64268 02 NUT FL NYLN LOCK 5 16 18 1 18 64268 03 NUT FL NYLN LOCK 3 8 16 4 19 64025 03 NUT HEX 5 24 1 2...

Page 34: ...R P R P SWITCH 14 GA OP BR W W NO NO 14 GA 14 GA O G O HOUR METER B 14 GA R Y 14 GA W DB P OP O O 14 GA 14 GA 14 GA O O B B ADAPTER 12V O DB O SWITCH CLUTCH 14 GA 14 GA OP PRES RW 6 4 5 5 2 7 8 8 8 3...

Page 35: ...CAT MOWERS 1 4170955 HARNESS WIRING UPPR 1 2 128010 SWITCH KEY 1 3 2188154 MODULE DELAY 1 4 2721505 SWITCH PTO 1 5 2188156 SWITCH NONO DBL POLE 1 6 4165120 METER HOUR W SERV ALERT 1 7 148082 20 FUSE 2...

Page 36: ...NGINE GROUND CLUTCH STARTER SOLENOID ENGINE CHARGING ENGINE KILL WB G GREEN PURPLE P RW RED W WHITE STRIPE STARTER SOLENOID R OIL PRESSURE G YB R RW P WB B G BL B B YELLOW W BLACK STRIPE YB CARB SOLEN...

Page 37: ...OWER 1 USED ONLY ON 61 MODELS 2 4171141 CLUTCH ELECTRICAL 1 3 38665 SOLENOID 1 4 108061 04 CABLE BATTERY 20 RED 1 5 2720949 ASSY CLUTCH WIRE 1 6 4171099 BATTERY 190CCA 1 4171973 CHARGER BATTERY AGM 7...

Page 38: ...MOWERS FIGURE 8 TOWER ASSY 22 9 4 23 23 23 3 23 38 23 10 21 34 8 22 24 5 37 19 22 26 27 6 31 30 30 18 29 31 30 13 36 14 7 15 2 38 25 35 26 32 27 16 23 23 21 33 11 1 20 20 23 23 17 28 12 25 20 40 29 30...

Page 39: ...WIRE COATED 1 19 4167193 PLUG PLASTIC 1 125 1 20 64018 23 BLT CRG 3 8 16X3 4 4 21 64268 03 NUT FL NYLON LOCK 3 8 16 4 22 64018 51 BLT CRG 5 16 18 X 3 4 S N 10 23 64268 02 NUT FL NYLN LOCK 5 16 18 22...

Page 40: ...38 QUICKCAT MOWERS FIGURE 9 CONTROLS 1 22 26 8 9 6 3 35 25 29 6 21 27 7 22 36 40 20 17 34 33 18 30 15 13 4 5 14 30 16 28 25 23 32 12 41 2 39 11 24 19 10 38 37 43 42 31 5 44...

Page 41: ...LT CRG 5 16 18 X 3 4 SN 4 20 64268 02 NUT FL NYLON LOCK 5 16 18 4 21 64221 02 E RING 625 2 22 64229 08 LOCKNUT NYLON 5 16 24 4 23 64229 05 NUT NYLON LOCK 1 2 13 2 24 64152 46 SCREW SLT HH 10 24X1 2 2...

Page 42: ...40 QUICKCAT MOWERS FIGURE 10 DECK LIFT ASSY 25 10 2 1 14 21 19 17 18 5 16 15 13 4 20 26 28 12 8 6 7 29 24 22 23 27 27 11 3 31 32 33 34 35 22 22 37 36 30 20 20 9 31...

Page 43: ...0N ZERK 1 4 28 STR SLFTH 4 14 4168424 ZERK 1 4 28 STR THD 4 15 64163 29 WSHR 21 64 x 1 x 11GA 2 16 64123 68 BLT HEX 5 16 18X1 2 17 64163 93 WSHR 63 65 X 1 12 X 062 2 18 64123 168 BLT HEX 5 8 11X2 1 2...

Page 44: ...42 QUICKCAT MOWERS FIGURE 11 CASTER ASSY 1 14 13 25 24 9 16 15 5 4 17 2 20 21 4 5 6 3 8 18 7 19 12 11 10 12 23 22 27 26...

Page 45: ...7 4170126 7 WLDMT CASTER YOKE 2 8 64140 5 COTTER PIN 1 4 2 2 9 4162986 CAP END 2 10 2722228 ASSY WHEEL 13X5 00 6 2 11 2722230 02 SPANNER 2 12 2722231 SPACER END 4 13 4170372 2 COVER BELT CNTR 1 14 38...

Page 46: ...RS FIGURE 12 48 SIDE DECK ASSY 22 21 34 27 32 23 51 16 26 28 31 14 12 13 15 10 11 51 20 7 8 33 34 49 39 18 44 19 6 47 48 46 3 37 17 25 22 24 41 2 30 54 35 45 42 42 36 45 30 29 45 4 5 46 38 45 50 52 53...

Page 47: ...AFT SPINDLE LONG 3 26 64151 37 NUT HEX 1 2 13 INSRT JAM 1 27 64018 34 BLT CRG 5 16 18 X 1 1 2 1 28 4128002 CAP 26 X 7 END 1 29 2721512 ROLLER 5X2 75 CENTERED 4 30 2720685 SPACER ROLLER 4 31 64270 02 B...

Page 48: ...WERS FIGURE 13 52 SIDE DECK ASSEMBLY 22 21 25 22 24 34 27 14 23 51 16 26 13 31 32 12 28 9 10 11 51 20 7 8 33 34 49 39 18 44 19 6 47 48 46 3 37 41 40 42 36 45 43 30 45 29 50 45 4 5 30 29 35 45 46 38 1...

Page 49: ...X 2 5 W 1 24 38315 NUT SPINDLE 3 25 2183070 01 SHAFT SPINDLE LONG 3 26 64151 37 NUT HEX 1 2 13 NYLON JAM 1 27 64018 34 BLT CRG 5 16 18 X 1 1 2 1 28 4128002 CAP 26 X 7 END 1 29 2721512 ROLLER 5X2 75 C...

Page 50: ...S FIGURE 14 61 SIDE DECK ASSEMBLY 14 23 27 26 46 18 55 41 3 43 42 6 45 16 17 53 8 7 32 31 29 34 30 33 56 10 51 13 53 12 50 52 15 47 49 48 22 26 27 46 54 46 44 43 5 4 46 1 24 28 25 38 37 36 35 11 39 40...

Page 51: ...2 25 64141 13 NUT WLF 1 2 13 4 26 2721512 ROLLER 5X2 75 CENTERED 5 27 2720685 SPACER ROLLER 5 28 4163332 ROLLER ANTI SCALP 2 29 4170610 7 WLDMT IDLER ARM 1 30 4128004 BEARING BALL 10 X 26 X 8 1 31 54...

Page 52: ...50 QUICKCAT MOWERS FIGURE 15 CHUTE BAFFLES EDGES ASSY 8 9 10 13 16 18 11 15 12 23 14 29 20 20 17 18 27 22 28 19 22 3 26 24 7 2 24 19 24 33 19 25 5 5 19 25 4 6 19 21 33 26 1 19 19 21 31 32 31 32 30 30...

Page 53: ...ISCHARGE 52 1 4171432 2 BAFFLE DISCHARGE 61 8 4166929 2 EXTENSION 48IN RH 1 4166478 2 EXTENSION 52IN RH 1 4171807 2 EXTENSION 61IN RH 9 4166930 2 EXTENSION 48IN LH 1 4166479 2 EXTENSION 52IN LH 1 4171...

Page 54: ...cott Campbell Terry Allmeyer Beth Vrabel Subject QUICKCAT Accessories STAND ON Accessories ACCESSORY 48 52 61 Part Book 4171262 4171262 NYA Operator s Manual 4171263 4171263 NYA Mulch Kit 970533 97040...

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