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DBD-25X Bender ManualB   |   Page 5

INSPECTION AND MAINTENANCE

  

WARNING: ALWAYS UNPLUG TOOL BEFORE PERFORMING MAINTENANCE.            

DO NOT USE PARTS OR ACCESSORIES THAT ARE NOT  

GENUINE DIAMOND BRAND from BN Products-USA

1.  At least once a month remove the bottom plate and grease all the visible gears and pinions.  At the 

same time, check the carbon brushes for wear or damage.  Replace with new brushes if they are 

worn out. 

2.  Check that there are no loose nuts and bolts before starting the operation.

3.  After operation is completed, be sure to remove metal dust, dirt, oil, etc…  adhering to the ma-

chine surface.

4.  In order to empty the metal dust from the bender, (remove side cover DBD-25X and DBD-32X 

models) then tilt the machine to one side allowing the debris to fall out of the catch     pan. Be sure 

to blow out any remaining dirt and dust with compressed air prior to using the tool again (wear 

safety goggles to block blowing debris).

1C1961A Carbon Brush

Summary of Contents for DBD Series

Page 1: ...al DBD Series 0 180 degree Rebar Benders BN Products USA LLC 3450 Sabin Brown Road Wickenburg AZ 85390 800 992 3833 928 684 2813 FAX 928 684 7041 mail bnproducts com www bnrebartools com DBD 25X PORTABLE REBAR BENDER Updated October 12 2017 ...

Page 2: ...t on the machine surface Failure to do so may cause the rebar to fly out 8 Do not expose tool to rain or use in damp locations Do not use tool in presence of flammable liquids or gases Keep work area well lit If the tool is used out doors keep it covered when not in use and protect it from rain or water 9 Do not try to bend materials harder than Grade 60 or 600N mm2 as they will either crack and f...

Page 3: ...Pieces 5 8 16mm 5 No 4 3 75 96mm 3 75 96mm No 3 2 Pieces 1 2 13mm 4 No 3 3 12 79mm 3 00 76mm No 5 3 Pieces 3 8 10mm 3 No 1 1 95 50mm 2 25 57mm No 6 4 Pieces Use a second No 4 Roller on moving roller to produce a complete 180 Bend Recommended Bending Roller Selection Chart for DBD 25X Bender on Stirrup Hooks Combination of Center Roller and Moving Roller according to the bar size Bar Diameter Size ...

Page 4: ...cally return to the start position once the bend has been completed 7 If it is necessary to stop the machine in an emer gency push the emergency stop button or release your foot from the foot operated switch The bending roller will return to the start position automatically BENDING ANGLES CAN BE PRESET 1 Set the angle setter to 135 then tighten the right angle stopper to lock the 135 position 2 Se...

Page 5: ...e with new brushes if they are worn out 2 Check that there are no loose nuts and bolts before starting the operation 3 After operation is completed be sure to remove metal dust dirt oil etc adhering to the ma chine surface 4 In order to empty the metal dust from the bender remove side cover DBD 25X and DBD 32X models then tilt the machine to one side allowing the debris to fall out of the catch pa...

Page 6: ...WASHER M10 4 14 7N010 NUT M10 4 15 7B12020 BOLT M12X20 1 16 7WF12 SEAL WASHER WF12 1 No Part No Part Name Qty 17 1BR5023 HELICAL GEAR 1 18 1BR5025 PINION NO 1 1 19 1BR5024 HELICAL GEAR KEY 2 20 1BR5009 NEEDLE BEARING TA1212 1 21 1BR5003 BEARING 6202V 6202ZZ 4 22 1BR5026 GEAR NO 1 1 23 1BR5027 PINION NO 2 1 24 1BR5028 GEAR NO 2 1 25 1BR5029 PINION NO 3 1 26 1BR5030 PINION KEY 7X7X20 1 27 1BR5004 BA...

Page 7: ...1 68 7N010 NUT M10 1 69 1BR5063 ADJUSTABLE STOPPER 1 70 1BR5064 ADJUSTABLE NUT 1 No Part No Part Name Qty 71 1BR5065 ADJUSTABLE HANDLE 1 72 1BR5066 SPRING PIN Φ5X8 2 73 1BR5055 SIDE COVER 2 74 7PB06008 PAN HEAD BOLT M6X8 8 75 7SW006 SPRING WASHER M6 8 76 7PW006 PLATE WASHER M6 8 77 1BR7120 DUST COVER 1 78 1BR7121 DUST COVER STAY 4 79 7SB06050 FLAT HEAD BOLT M6X50 4 80 7SW006 SPRING WASHER M6 4 81 ...

Page 8: ...PAN HEAD BOLT W WASHERS 5 133 1BR5140 ROLLER NO 1 Φ50MM 1 1BR5142 ROLLER NO 2 Φ70MM 1 1BR5143 ROLLER NO 3 Φ79MM 1 1BR51441 ROLLER NO 4 Φ96MM 1 No Part No Part Name Qty 1BR51451 ROLLER NO 5 Φ120MM 1 1BR5146 ROLLER NO 6 Φ156MM 1 134 76208Z BALL BEARING 6208Z 6 135 7HSL08 BEARING FOR ROLLER NO 3 1 136 7BR60 SNAP RING BR60 FOR NO 3 1 137 1BR5076 ROLLER CLAMP 2 138 1BR5080 CLAMP BOLT 2 139 1BR5129 1BR5...

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