BMW R 1100 S EVO, Maintenance Manual

Page: 92 / 95

34.27
[Integral ABS] Removing/installing
brake lines
•
Drain the brake system (
a
34.15).
•
Push the protective caps (1) upwards.
•
Remove spring clips (2).
•
Remove brake lines.
•
Installation is the reverse of the removal proce-
dure, pay particular attention to the following:
d
Warning:
Replace the spring clips each time the plug connec-
tion is opened. Ensure correct positioning.
e
Important:
Remove sealing rings for brake line.
Secure the brake line to the brake master cylinder
such that it is not chafed or bent when the handle-
bars are turned.
L
Note:
When replacing the brake lines, always replace the
seals (Quad rings) between the brake lines and the
pressure modulator.
•
Carefully remove the quad rings (3) using the dis-
mantling tool, BMW No. 34 2 561 .
•
Install the quad rings with brake lines.
•
Check that the quad rings are correctly seated.
•
Install new spring clips.
•
Fit the protective caps to the brake lines.
•
Clip in the brake lines.
•
Check that the spring clips (arrows) are seated
correctly.
•
Pull the protective caps over the plug connec-
tions.
•
Fill and bleed the brake system (
a
34.18).
X
Tightening torque:
Brake hose and brake line............................ 18 Nm
Front brake caliper bleed screws ................... 9 Nm
Rear brake caliper bleed screw...................... 7 Nm
34 2 561
R28340160
2
1
3