BMPRO SwayControl Owner'S Manual Download Page 10 | Manualshive

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BMPRO SwayControl Owner'S Manual Download Page 10

10

WIRING DIAGRAMS

Caravan/Trailer Battery

The caravan/trailer must be equipped with a 12V battery system of greater or equal to
50Ahr.

Ground Connections

The caravan/trailer battery ground, the SwayControl ground and the electric brake
ground wires must all be securely connected a 1.8 mm2 (minimum) wire in order for
the SwayControl to function properly.
These must be all fully grounded to a common point on the caravan/trailer.

Figure 3:

Trailer Battery Wiring

Figure 4:

Ground Connections Wiring

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Summary of Contents for SwayControl

Page 1: ...TEAMBMPRO COM OWNER S MANUAL SwayControl ...

Page 2: ...MER BMPRO accepts no liability for any loss or damage which may occur from the improper or unsafe use of its products Warranty is only valid if the unit has not been modified or misused by the customer Copyright 2019 MANUAL PART 033536 REV 1 0 Designed and Engineered in the USA by Tuson RV Brakes LLC ...

Page 3: ...created a range of rugged smart and reliable products to power your adventures Our range of battery chargers monitors and power management systems for caravans gives you peace of mind when you are on the road so that you can relax in even the most far flung destinations knowing you have control over your power needs To learn more about the BMPRO range of products please visit our website teambmpro...

Page 4: ...hes between safe maneuvering and dangerous trailer sway and does not require driver intervention With independent control of left and right hand side trailer brakes and continual closed loop feedback the SwayControl quickly and effectively applies the necessary braking force to the side of the caravan trailer where it is needed to correct trailer sway WHAT S INCLUDED Included with this product are...

Page 5: ...WAYCONTROL WIRING HARNESS 9 WIRING DIAGRAMS 10 Trailer Battery 10 Ground Connections 10 12 Volt Connections 11 Electric Brake Blue Wire Connections 11 Left and Right Side Brake Wires 12 Trailer Wiring Overview 13 STATUS LIGHT MODULE INSTALLATION 14 SWAYCONTROL SELF DIAGNOSTICS 14 FINAL BRAKE WIRING CHECK AND START UP 15 SERVICING 16 TROUBLESHOOTING WITH THE STATUS LIGHT 17 WARRANTY TERMS AND CONDI...

Page 6: ...t be mounted parallel to the trailer beam axle Figure 2 further demonstrates guidance on mounting the SwayControl to the trailer WARNING For proper operation of the SwayControl ensure that the electric brakes are adjusted and maintained in accordance with the manufacturer s recommendations in the electric brakes owner s manual MOUNTING LOCATION CONSIDERATIONS The suggested location for mounting th...

Page 7: ...rews not supplied with star lock washers to mount the SwayControl It is recommended that star lock washers are used and that mounting bolts are securely tightened to hold the SwayControl firmly in position and to avoid becoming loose from vibration WARNING DO NOT drill holes in the SwayControl for any reason Drilling holes or puncturing the unit will void your warranty Figure 1 The SwayControl lab...

Page 8: ...ectric brake output all left side brakes 1 8mm2 PINK Right side electric brake output all right side brakes 1 8mm2 WHITE Trailer battery frame ground point 1 8mm2 BLUE Electric brake controller signal from tow vehicle 1 8mm2 BLACK 12V DC from tow vehicle trailer harness 1 8mm2 Table 1 SwayControl wire harness electrical connections and required wire gauge ...

Page 9: ...nce with their crimping instructions WARNING Taking shortcuts when connecting any wires on your trailer only increases the likelihood that some part of your electrical system will fail Make sure connections are durable and sealed against exposure to weather and corrosive elements One loose connection can disable your entire trailer brake system WARNING Failure to use the correct wire may result in...

Page 10: ...nections The caravan trailer battery ground the SwayControl ground and the electric brake ground wires must all be securely connected a 1 8 mm2 minimum wire in order for the SwayControl to function properly These must be all fully grounded to a common point on the caravan trailer Figure 3 Trailer Battery Wiring Figure 4 Ground Connections Wiring ...

Page 11: ...SwayControl to function properly The hot wire from the breakaway switch must be connected to the 12V terminal of the trailer battery Electric Brake Blue Wire Connections The tow vehicle brake signal blue wire must be securely connected to the SwayControl brake signal BLUE wire as well as to the cold wire from the breakaway switch Figure 5 12V Connections Wiring Figure 6 Electric Brake Connections ...

Page 12: ...very important the correct SwayControl wires are connected to the correct side of the brakes The SwayControl PURPLE wire must be connected to all left side brakes The SwayControl PINK wire must be connected to all right side brakes Failure to properly connect these wires will prevent the SwayControl from controlling trailer sway Figure 7 Left and Right Side Brake Wires ...

Page 13: ...13 Caravan Trailer Wiring Overview The wiring diagram in figure 8 shows the SwayControl installed in a in a caravan trailer Figure 8 Wire connection to trailer plug and system overview ...

Page 14: ...SwayControl checked by your local service centre SWAYCONTROL SELF DIAGNOSTICS The SwayControl performs a self diagnostic test every time it wakes up upon receiving a signal from the brake controller in the tow vehicle The Status Light may flash RED and GREEN approximately six times on start up then go GREEN Once in operation the SwayControl continually monitors the system for faults If the system ...

Page 15: ...allel and not in series After performing the final brake wiring check the SwayControl is ready for start up The operational status of the SwayControl is indicated by the LED Status Light The SwayControl is in sleep mode if the LED Status Light is off dark The SwayControl will start up wake up when voltage is applied to the BLUE wire Once the trailer is connected to the tow vehicle apply the manual...

Page 16: ...om the tow vehicle blue wire is ONLY connected to the BLUE wire on the SwayControl AND NOT connected directly to the trailer brakes SERVICING Do not attempt to service the SwayControl yourself OR dismantle modify or repair the SwayControl yourself this will void your warranty If your SwayControl requires servicing please consult your BMPRO dealer or visit teambmpro com for assistance ...

Page 17: ...EN light when not on rough terrain No Light Unit in sleep mode Activate manual override on the brake controller to wake up unit No Light No power after wake up from brake controller Check quality of power ground and brake controller wire connections Check for any blown fuses on the tow vehicle and trailer No Light Over voltage greater than 20V detected Check power source voltage correct voltage is...

Page 18: ... no responsibility in addition to our consumer guarantee obligations where a product has been installed incorrectly 4 This warranty does not extend to product failures or defects caused by or associated with but not limited to failure to install or maintain correctly unsuitable physical or operating environment accident acts of God hazard misuse unauthorised repair modification or alteration natur...

Page 19: ......

Page 20: ...team bmpro com POWERING YOUR ADVENTURES BMPRO 61 3 9763 0962 sales teambmpro com 19 Henderson Rd Knoxfield VIC 3180 Australia teambmpro com ...

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