BlueStar 607046 - Pac Operator And Parts Manual Download

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24- inch Automatic

Floor Scrubber

Operator and Parts Manual

Model No.:

607047

607046 - Pac

604509

Rev. 04 (04-2006)

*604509*

BLUESTAR CUSTOMER SERVICE:

1--800--982--7658

FAX: 1--800--678--4240

TECHNICAL SUPPORT:

1--800--522--7839 EXT. 5356

TENNANT COMPANY

701 NORTH LILAC DRIVE

MINNEAPOLIS, MN 55422

MAILING ADDRESS:

TENNANT COMPANY

P.O. BOX 1452

MINNEAPOLIS, MN 55440--1452

Summary of Contents for 607046 - Pac

Page 1: ...47 607046 Pac 604509 Rev 04 04 2006 604509 BLUESTAR CUSTOMER SERVICE 1 800 982 7658 FAX 1 800 678 4240 TECHNICAL SUPPORT 1 800 522 7839 EXT 5356 TENNANT COMPANY 701 NORTH LILAC DRIVE MINNEAPOLIS MN 55...

Page 2: ...MENT Please dispose of packaging materials old machine components such as batteries hazardous fluids such as antifreeze and oil in a safe environmentally way according to your local waste disposal reg...

Page 3: ...isconnect Battery Cables Before Servicing Machine The following information signals potentially dangerous conditions to the operator or equipment FOR SAFETY 1 Do not operate machine With flammable liq...

Page 4: ...ated Replace labels if they become damaged or illegible WARNING LABEL LOCATED ON THE RECOVERY TANK COVER BATTERY CHARGE LABEL LOCATED ON THE RECOVERY TANK COVER AND BOTTOM SIDE OF RECOVERY TANK WARNIN...

Page 5: ...r 7 Speed Thumb Lever 8 Squeegee Lift Lever 9 Solution Flow Lever 10 Solution Flow Adjustment Knob 11 Adjustable Control Console Levers 12 Brush Lift Lever 13 Brush Lift Foot Lever 14 Recovery Tank Dr...

Page 6: ...back on squeegee lift lever to raise squeegee mount bracket 2 Loosen two thumb knobs on squeegee and slide squeegee into slot at rear of squeegee mount bracket Be certain that squeegee roller wheels a...

Page 7: ...forward Figure 4 FIG 4 2 Position squeegee swivel mechanism so it s centered behind machine 3 Tilt machine back on squeegee to access motor hub for pad driver brush installation ATTENTION Do not leave...

Page 8: ...e Or use the rear fill port to fill solution tank Pull off plug and insert hose to fill The clear tube below the fill port has 5 and 10 gallon markers to indicate amount of water in tank Figure 9 NOTE...

Page 9: ...oot pedal and push pedal forward to release Figure 12 FIG 12 4 Turn vacuum switch to the on position NOTE The vacuum and brush will not operate until the drive main switch is activated 5 Push solution...

Page 10: ...es streaks raise squeegee and wipe both blades with a cloth 4 Before stopping or turning machine around pull back on solution control lever to shut off solution flow 5 If you have to stop for more tha...

Page 11: ...TANK 1 Pull clear gallon marker hose off hose barb at rear of machine and drain solution into floor drain or bucket Figure 18 FIG 18 2 Flush solution tank with clean water after each use This will pre...

Page 12: ...ply cord to a properly grounded receptacle Figure 21 Grounded 3 Hole Outlet Ground Pin 120V FIG 21 6 Plug charger into charger receptacle located near battery compartment Flip up tank support stand an...

Page 13: ...nt grease 4 Lubricate all pivot points and rollers with silicone spray then coat with a water resistant grease to maintain smooth operation 5 Check brush belt for wear or excess slack If brush belts s...

Page 14: ...he battery tops clean to prevent battery corrosion To clean batteries FOR SAFETY When servicing machine wear protective gloves and eye protection when handling batteries and battery cables Avoid conta...

Page 15: ...he tie down procedure below 1 Raise the squeegee and scrub head 2 Load the machine using a recommended loading ramp 3 Position the front of machine up against the front of the trailer or truck Once th...

Page 16: ...ontact Service Center Faulty solenoid Contact Service Center Vacuum motor does not run Faulty vacuum switch or wiring Contact Service Center Faulty vacuum motor Contact Service Center Carbon brushes w...

Page 17: ...een and clean Squeegee is clogged with debris Clean squeegee Squeegee blades are worn Replace squeegee blades Squeegee thumbscrews are loose Tighten thumbscrews Vacuum hose connections are loose or ho...

Page 18: ...WARD SPEED 34M 44M 110 ft 145 ft per minute CLEANING PATH 610 mm 24 in PAD DIAMETER 2 310 mm 12 in BRUSH MOTOR 75hp 300 rpm brush speed 24v 20A 560w DRIVE MOTOR 1 hp 220rpm 24v 5A VACUUM MOTOR 5hp 2 s...

Page 19: ...HARGER PLUG 1 2 3 BRUSH SWITCH BATTERY METER VACUUM SWITCH DRIVE MOTOR RESISTOR LOW SPD SWITCH HIGH SPD SWITCH LIGHT DRIVE MOTOR SWITCH RED 14 RED RED RED RED RED RED BLK RED 10 RED 8 RED 18 BLK 16 BL...

Page 20: ...PARTS LIST 24 Battery Automatic Scrubber 06 04 20 REPLACEMENT BRUSHES AND PAD DRIVER GROUP 1 2 7 6 3 4 5...

Page 21: ...CRUB 2 PK 305MM 12 2 240259 DBRUSH STRATA SCRUB STRIP 2 PK 305MM 12 2 Y 2 240238 DLUGS W SCREWS SET OF 3 6 Y 3 100106 DPLATE PAD DRIVER BASE 2 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS...

Page 22: ...UTION TANK GROUP 55 56 4 8 9 10 11 12 13 14 15 16 17 18 21 19 22 22 24 23 27 28 29 28 27 31 32 33 34 40 39 38 25 26 42 43 44 41 Before SN 10183444 20 1 3 2 5 7 6 57 58 49 54 53 50 51 52 Before SN 1022...

Page 23: ...FITTING 1 4MX3 8H ELB 90 2 28 607775 CLAMP HOSE 63 66 2WIRE BLK 2 29 613449 DHOSE 3 8ID X 5 8OD X 850 1 D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 30 613454 GASKET 1 2 CLOSED CELL 5 1 17FT BEF...

Page 24: ...PARTS LIST 24 Battery Automatic Scrubber 06 04 24 SOLUTION TANK REAR PANEL GROUP 1 2 3 4 5 8 7 9 8 9 10 11 13 14 12 8 7 9 6...

Page 25: ...10 BRACKET TUBE MOUNTING 1 5 160617 DHOSE VAC 1 1 2X24 W CUFFS 1 6 230872 LATCH PLATE BRUSH LIFT 1 7 140027 WASHER 5 16 FLAT 3 8 140015 WASHER 5 16 SPLITLOCK 4 D RECOMMENDED STOCK ITEMS REF PART DESCR...

Page 26: ...PARTS LIST 24 Battery Automatic Scrubber 04 06 26 RECOVERY TANK GROUP 1 5 2 3 4 6 9 12 10 11 13 14 19 20 22 21 8 23 27 24 25 29 28 31 30 32 33 35 34 36 33 34 35 21 20 19 7 26 26 16 37 15 17 18...

Page 27: ...ASM DRAIN HOSE 1 Y 16 1008639 DASM CAP DRAIN HOSE 1 Y17 1008637 DO RING 1 Y18 1019563 DSTRAP DRAIN CAP 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 19 140259 SC...

Page 28: ...ubber 06 04 28 CONTROL CONSOLE GROUP 2 1 3 2 4 5 6 7 8 9 10 11 13 14 15 17 16 18 19 20 21 1 22 23 24 25 24 26 44 20 27 31 2 12 33 35 36 38 35 35 41 38 39 40 41 42 43 41 29 34 42 47 45 46 48 49 20 18 4...

Page 29: ...LOCK 2 25 140415 SPRING LOCK PIN 1 26 140241 BOLT SHOULDER 62D X 2 00 2 27 600992 ASM HARNESS WIRE MAIN 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 28 0697646...

Page 30: ...ubber 06 04 30 LEVER AND SOLUTION FLOW GROUP 1 7 9 8 2 4 7 8 15 3 10 5 11 11 25 41 26 24 34 28 35 31 30 37 42 29 28 33 6 12 14 19 7 8 9 1 5 7 16 21 22 23 11 13 15 8 3 8 17 18 11 12 13 42 39 27 27 32 3...

Page 31: ...19 1015636 DCABLE SQUEEGEE LIFT 1 20 230718 LEVER SOLUTION VALVE 1 21 140951 SCREW 10 24X7 16 INHXWSH 2 D RECOMMENDED STOCK ITEMS ARTICULOS RECOMENDADOS REF PART DESCRIPTION QTY 22 140018 WASHER LOCK...

Page 32: ...4 Battery Automatic Scrubber 06 04 32 DRIVE WHEEL GROUP 9 1 2 3 12 5 6 5 7 8 15 10 7 13 13 25 7 11 5 21 17 18 22 16 7 13 13 7 5 26 15 10 27 28 29 30 31 32 33 34 35 8 19 36 20 23 24 6 6 5 5 5 5 12 13 7...

Page 33: ...WASHER 1 1 4 X 3 4 2 611136 DWHEEL ASM RIGHT CLUTCH BEARING 8 1 611137 DWHEEL ASM LEFT CLUTCH BEARING 8 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY Y 18 103012...

Page 34: ...PARTS LIST 24 Battery Automatic Scrubber 06 04 34 BRUSH DRIVE GROUP 3 2 1 4 5 3 2 1 6 7 8 9 10 11 7 8 9 10 11 12 13 14 17 15 16 18 15 16 17 7 19 20 21 22 23 24 25 26 27 24 25 28 16 29 7 30 31...

Page 35: ...SCREW HEX 38 16 X 0 75 1 12 230896 BRACKET IDLER ADJUSTMENT 1 13 230898 PULLEY MOTOR 1 14 140894 SCREW 10 32 X 1 4 SCST 2 15 140027 WASHER FLAT 0 31 7 D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION Q...

Page 36: ...PARTS LIST 24 Battery Automatic Scrubber 06 04 36 SKIRT GROUP 1 2 2 3 3 4 5 6 7 8 9 12 11 10 13 5 4 14 15 16 17 18...

Page 37: ...REW TRS 10 24 X 0 62 PHL 22 7 230875 WEIGHT 2 X 2 5 X 9 5 1 8 140015 WASHER LOCK SPLIT 0 31 2 9 140220 SCREW 5 16 18 X 2 1 2 TAP 2 D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 10 140000 WASHER F...

Page 38: ...PARTS LIST 24 Battery Automatic Scrubber 06 04 38 CURVED SQUEEGEE GROUP 2 4 3 9 8 7 6 5 7 1 19 10 20 13 21 15 16 15 14 18 17 17 22 20 21 23 24 4 11 12...

Page 39: ...602958 SQUEEGEE WELDMENT 1 Y 14 603260 GASKET SQGE CURVED 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY Y 15 602962 PLATE SQUEEGEE RETAINING 2 Y 16 603660 DBLAD...

Page 40: ...OPTIONS 24 Battery Automatic Scrubber 04 06 40 ES EXTENDED SCRUB KIT 1 2 3 4 5 6 7 8 8 9 10 11 12 13 14 15 16 14 17...

Page 41: ...4VDC RANGE 30SEC 1 Y 7 140753 SCREW 10 24X1 1 2 1 Y 8 603166 DSWITCH LIQUID LEVEL W NUT 1 Y 9 630138 DFILTER SCREEN 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS N S NOT SHOWN REF PART D...

Page 42: ...3 4 REF PART DESCRIPTION QTY 190928 DASM WAND DOUBLE BEND 1 Y 1 6108 1 WAND DOUBLE BEND 1 Y 2 13840 SQUEEGEE ASM PUSH PULL 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIP...

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