Bluerock Tools 808 series Service Manual Download Page 1

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SERVICE MANUAL V1.0

808 Series Wire Strippers (Includes MWS-83MD, MWS-808,

MWS-808D, MWS-808PD & MWS-808PMO)

Removing/Replacing Blades

CAUTION!! IMPORTANT!! DANGER!! WARNING!!

IF MOTORIZED MACHINE, DISCONNECT MACHINE FROM POWER

BEFORE PROCEEDING!!

Estimated Completion Time:

25 Minutes

Tools Required

17mm Wrench

Adjustable Wrench

Flat punch

Rubber Mallet

Bearing Puller (See Pictures)

THE NEWMAN TRADING COMPANY LLC DBA BLUEROCK® TOOLS 2018

1100 SW 16 St • Suite D Renton, WA 98057

Phone 206.604.8363 • Fax 425.572.5167

www.bluerocktools.com

Summary of Contents for 808 series

Page 1: ...NG IF MOTORIZED MACHINE DISCONNECT MACHINE FROM POWER BEFORE PROCEEDING Estimated Completion Time 25 Minutes Tools Required 17mm Wrench Adjustable Wrench Flat punch Rubber Mallet Bearing Puller See Pi...

Page 2: ...1 Remove the 2 T handle bolts from the top of the machine 2 Remove 2 sets of springs and spring caps from the machine...

Page 3: ...3 Use a 17mm wrench to remove the 4 top bolts from the machine 4 Carefully lift the top cover away from the machine Be sure to remove 4 spacer tubes and 2 flat brackets as shown...

Page 4: ...5 Very carefully lift the blade roller assembly straight up from the machine and set on a flat piece of wood 6 Use a bearing puller to remove the bearing housing as shown...

Page 5: ...7 Use the bearing puller to remove the bearing from the blade shaft 8 Use a marker to number the blade spacers for use during reassembly...

Page 6: ...s shown 10 Very carefully hold the blade assembly and tap the punch with a hammer until the nut is loose Note This nut is standard thread loosen by spinning counterclockwise 11 Remove the spanner nut...

Page 7: ...surfaces between the bearing housing bearing and blade shaft Lubricate each of these surfaces with a thin coat of grease 15 Set the bearing housing on a flat piece of wood with the bearing aligned on...

Page 8: ...nto the machine Important Be sure the set screws are facing up as shown 18 Set the top cover in place with 2 flat brackets 4 spacer tubes aligned under it Insert 4 bolts through the holes in the top c...

Page 9: ...the set screws as shown with a small spring inside each large spring 20 Screw 2 T handle blots into the flat brackets as shown until the small springs below the roller are depressed Tighten each bolt...

Page 10: ...hown Note This is only necessary if the blades and cutting channels are misaligned 22 Move the top roller so the blades are centered in the cutting channels 23 Tighten each of the alignment bolts only...