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1 2 0 D   B U R N I S H E R / G R I N D E R / S A N D E R / P O L I S H E R  
   

 

 

TRANSPORTING THE MACHINE 

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When transporting the machine, always carry with both handles. 

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If transporting inside a vehicle, it is recommended to transport it on its side so as to avoid the item falling 
over.   

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DO NOT carry the machine by the cord. 

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DO NOT allow the cord or plug to drag along the floor when transporting.  

 

RUNNING THE MACHINE 

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Do all pre-operational and operational safety checks from Chapter 1. 

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Consider your security and stability as well as the orientation of the machine in the work area.  

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Consider the work surface material, condition, strength, density and rigidity.  These factors 
directly affect the tools operation and user safety. 

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Ensure the secondary handle is securely attached. 

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Ensure the work surface is free of debris, oil, etc.  

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Select rotational speed 1-6 using speed chart below (meters per second): 

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2.7 m/s 

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6.3 m/s 

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3.8 m/s 

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7.6 m/s 

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5.1 m/s 

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8.5 m/s 

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Plug the machine into power source. 

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Turn the machine on. 

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Start the machine by sliding switch 1 in picture below forward.  For continuous operation, tilt 
switch downwards until it engages.  Stop the machine by sliding the switch backwards and 
release.   

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Very slowly engage the sanding barrel with the material surface by lightly engaging towards the material.  
Ensure the sanding barrel is parallel to the work surface.  Operating at right angles will ensure the barrel 
does not fall off the rollers.   

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NOTE: Do not force the sanding.  Let the machine do most of the work.  Excessive physical effort 
should be avoided as it can cause damage to the machine or the user.    

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CAUTION: This machine is equipped with motor overload protection.  If the unit shuts down due 
to overload, turn switch off.  Wait 5 seconds and turn the machine back on and run under no-load 
for 20 seconds to allow for motor cooling.  Not doing this could result in  motor failure.    

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If the motor stops due to barrel failure, stop the machine immediately to prevent injury.  
Disconnect the machine from the power supply and change barrel.   

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Finish sanding the surface. 

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Turn the motor off. 

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CAUTION: Only lay the machine down on surface once the barrels have come to a complete stop.   

 

Summary of Contents for 120D

Page 1: ...OPERATIONAL MANUAL MODEL 120D GRINDER SANDER POLISHER by BLUEROCK Tools Volume 1 1...

Page 2: ...issing contact the retailer as soon as possible Do not throw away the packaging until the item is out of the guarantee period Dispose of the packaging in an environmentally responsible manner Recycle...

Page 3: ...ESSORIES 3 ADDITIONAL AVAILABLE ACCESSORIES 3 ADDITIONAL ACCESSORIES FOR THIS MACHINE CAN BE FOUND IN BLUEROCK TOOLS ONLINE SHOP AT WWW BLUEROCKTOOLS COM OR FROM YOUR LOCAL RETAILER 3 OPERATIONS 4 PUR...

Page 4: ...ord and plug for damage Examine the body of the machine and inspect for damage or defects Examine the sanding barrel to insure it is operable Ensure that the sanding barrel and metal guard are securel...

Page 5: ...achine in the rain or a wet environment If using outdoors make sure the surface is clean and dry DO NOT operate in the presence of explosive materials as power tools create sparks which may ignite dus...

Page 6: ...Speed 900 2800 RPM Variable Speed Gearbox SHIPPING DATA Shipping Weight 9 Lbs Shipping Carton 15 x 8 x 6 Included Accessories DESCRIPTION QTY Instruction Manual 1 Secondary Handle 1 80 Sanding Barrel...

Page 7: ...ard direction when holding the machine by the main handle The motor connects to the main barrel MACHINE COMPONENTS The main components of the 120D are the barrel gearbox motor housing and main handle...

Page 8: ...source Turn the machine on o Start the machine by sliding switch 1 in picture below forward For continuous operation tilt switch downwards until it engages Stop the machine by sliding the switch backw...

Page 9: ...rtain the machine is unplugged from power Depress the lock for the barrel bolt Using a hex wrench unscrew the hex bolt that attaches the barrel to the gearbox Place the new sanding barrel on the machi...

Page 10: ...ctive Replace if necessary 4 Check to ensure the motor on off switch is operable Replace if necessary 5 Variable speed switch is defective Replace switch Excessive sparking when motor is running 1 Thi...

Page 11: ...parts If damaged repair tool before use Occasional Maintenance Have the power tool serviced by a qualified service technician using identical replacement parts o Change motor brushes 1 Disconnect mach...

Page 12: ...w 2 39 Cable disc 1 11 Screw 2 40 Switch 1 12 Clamp spring 1 41 Screw 1 13 Clamp spring 1 42 Rear cover right 1 14 Quill roller 1 43 Screw 2 15 Spring 1 44 Cable sheath 1 16 Self locking button 1 45 C...

Page 13: ...1 2 0 D B U R N I S H E R G R I N D E R S A N D E R P O L I S H E R 10 Breakdown View...

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