Bluebird PR18B5FA Operator'S Manual Download

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MANUAL NO. 107176 REV. 03 (12/02/02)

Operators Manual

Models:

PR18B5FA
PR18B5NRA
PR18GH5NRA
PR18H5DA
PR18H5FA
PR18H5NRA
PR18NEFA
PR22B5FA
PR22B5NRA
PR22B8FA

PR22B8NRA
PR22GH5NRA
PR22H5FA
PR22H5NRA
PR22NEFA
PR22B5FBA
PR22H5FBA
S22B5DA
S22H5DA

Summary of Contents for PR18B5FA

Page 1: ...REV 03 12 02 02 Operators Manual Models PR18B5FA PR18B5NRA PR18GH5NRA PR18H5DA PR18H5FA PR18H5NRA PR18NEFA PR22B5FA PR22B5NRA PR22B8FA PR22B8NRA PR22GH5NRA PR22H5FA PR22H5NRA PR22NEFA PR22B5FBA PR22H5FBA S22B5DA S22H5DA ...

Page 2: ...m 10 Maintenance 11 Presentation 12 Presentation 12 Controls 13 Main components and operating instruments 13 Engine 14 Cutting unit 14 Blade versatility 15 Setting blade height 15 Maintenance 17 Maintenance schedule 17 Cutting unit 18 Two minute rule 22 Cleaning and washing 22 Lubrication 23 Lubrication schedule 23 General 23 Blades 24 Handle 24 Troubleshooting 25 Storage 26 Winter storage 26 Serv...

Page 3: ...ing Insure your machine Contact your insurance company to check on insurance coverage for your new machine You should have all inclusive insurance for liability fire damage and theft Good service Before the machine was delivered it underwent inspection and was adjusted by your dealer When you need spare parts or support in service questions warranty issues etc please consult the following professi...

Page 4: ...sk of material damage particularly if the reader DOES NOT follow the instructions given in the manual Used also when there is a potential for misuse or misassembly Decals and machine bound instructions 1 BlueBird logo 2 Model designation PR18 3 Model designation PR22 4 Height setting 5 Seeder Dial 6 DANGER watch your feet 7 Seed application chart 8 Warning for carbon monoxide 9 Open Close Seedbox ...

Page 5: ...Bird logo 2 Model designation PR18 3 Model designation PR22 4 Height setting 5 Seeder Dial 6 DANGER watch your feet 7 Seed application chart 8 Warning for carbon monoxide 9 Open Close Seedbox 10 Caution graphics 11 Warning for bagger 12 Handle folding instructions 13 BlueBird logo ...

Page 6: ...haust some of its constituents and certain vehicle components contain or emit chemicals considered by the State of California to cause cancer birth defects or other reproductive harm The engine emits carbon monoxide which is a colorless poisonous gas Do not use the machine in enclosed spaces Translation of instructions Decal 7 Seed application chart Values are approximate quantities of seed depend...

Page 7: ...ead this manual it is the responsibility of the machine owner to explain the contents to the user Follow all safety instructions Failure to do so may result in injury to yourself or others Accident prevention regulations other general safety regulations occupational safety rules and traffic regulations must be followed without fail All users shall be trained in use of the machine The owner is resp...

Page 8: ...e For this reason you should always concentrate and focus on the task at hand Never leave the machine unsupervised with the engine running Make sure that other people are nearby when you are using the machine so that you can call for help should an emergency arise The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer Overexposure to vibra...

Page 9: ...d disengage the drive turn off the engine and wait until all moving parts have stopped before leaving the operating position behind the machine SAFETY INSTRUCTIONS WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals considered to cause cancer birth defects or other reproductive harm The engine emits carbon monoxide which is a colorless poisonous...

Page 10: ... not be started until the problem has been resolved Check the fuel level before each use and leave space for the fuel to expand because the heat from the engine and the sun can otherwise cause the fuel to expand and overflow Avoid overfilling If you spill gasoline on the machine wipe up the spill and wait until it has evaporated before starting the engine If you spill gasoline on your clothing cha...

Page 11: ...ate your engine warranty Contact your dealer if you have any questions regarding service or guarantee matters Follow all maintenance instructions Do not change the setting of governors and avoid running the engine with overly high RPM If you run the engine too fast you risk damaging the machine components Do not modify safety equipment Check regularly to be sure it works properly The machine must ...

Page 12: ...e is equipped with a 5 5 hp Honda 5 5 hp or 8 hp Briggs Stratton four cycle engine The 22 dethatcher can be equipped with a catcher It is available as an accessory at your BlueBird dealer It can be mounted after purchase Alternatively the 22 dethatcher can be equipped with a seeder It is available as an accessory at your BlueBird dealer It can be mounted after purchase It is not possible to use a ...

Page 13: ...13 CONTROLS Main components and operating instruments 1 Engine 2 Depth lever 3 Knob for collapsible handle 4 Clutch bail 5 Handle 6 Shaft guard 7 Belt shield 1 2 3 4 5 3 6 7 ...

Page 14: ...es to penetrate the soil to a depth of 1 8 to 1 4 with a maximum penetration of a 1 2 Check your seed bag for the manufacture s recommended depth of application Clutch The clutch tightens the drive belt and engages the drive for the blades When the clutch lever is pressed against the handle the blades begin to rotate Hold the clutch tightly when working so that the belt does not slip CONTROLS DEPT...

Page 15: ...g stem grasses and opening up the soil to oxygen water nutrients and other chemicals Delta blades are also beneficial on slopes terraces and in high clay content soils where water runoff is a problem The blades should be set to penetrate the soil to a depth of 1 8 to 1 4 with a maximum penetration of 1 2 Spring tine Ideal for the established lawn that is not in need of a complete renovation but re...

Page 16: ...for the manufacture srecommended depth of application Lawns with deep thatch exceeding 2 cm may be best dethatched in two treatments spring and fall to avoid major shock to an older lawn To engage the clutch in heavy thatch bear down on the handle and raise the front wheels slightly Hold the clutch engaged against the handle and carefully lower the machine into the turf Do a small test area at a s...

Page 17: ...ubrication see the Lubrication schedule MAINTENANCE 3 50 6 100 1 25 Maintenance Daily maint before starting Maintenance interval months hours WARNING No service operations may be performed on the engine or unit unless The engine is stopped The ignition cable has been removed from the spark plug The machine is securely parked where it will not tip or begin rolling Described in this manual Not descr...

Page 18: ...eplace the drive belt see Replacing the drive belt 7 Check that guide and tensioning equipment for the belt is not loose and is properly set see Replacing the drive belt 8 Refit the belt guard Replacing the drive belt Replace the drive belt as follows 1 Allow the engine to cool 2 Remove the spark plug cable 3 Remove the belt guard 4 Loosen the belt guides 5 Remove the old belt 6 Check for wear on ...

Page 19: ...ft see illustration 5 Remove the 6 bearing bolts and allow the rotor shaft to slide out 6 Check the shaft bearing blade length blade e rings and spacers 7 Rotate the shaft end for end 8 Refit the bearing bolts 9 Refit the pulley and check that it is aligned with top pulley 10 Refit the drive belt 11 Check the pulley alignment to the engine shaft pulley The drive belt should run smoothly in its tra...

Page 20: ...blade shafts and replace if bent or worn 6 Drive the blade shafts out towards the center The blades 4 and the plastic spacers 3 will fall off 7 Fit the new blades and replace the plastic spacers as necessary Refer to the illustration of the components for blade spacer placement 8 Install e rings 9 Repeat this procedure for the remaining three shafts 10 Reattach the spark plug cable IMPORTANT INFOR...

Page 21: ... length of the blade at the longest point of the blade will be about 64 mm 2 1 2 and it will be necessary to replace the blades It is possible to replace delta blades without removing the rotor shaft Remove the delta blade by removing the two screws with nuts holding the blade in place Turn the new blade until it is properly aligned see illustration Delta Blade Screws Nuts Spring Tine Screw Spring...

Page 22: ... the starter handle before starting the engine again Cleaning and washing Regular cleaning and washing will increase the machine s lifespan Make it a habit to clean the machine directly after use before the dirt sticks Check before rinsing that the fuel tank lid is properly in place to avoid getting water in the tank Use caution when using high pressure spray because warning decals instruction sig...

Page 23: ...t is important to avoid getting lubricant on the belt or the drive surfaces on the belt pulleys Should this happen attempt to clean them with spirits If the belt continues to slip after cleaning it must be replaced 1 Check engine oil daily change every six months or 100 hours 2 Check and lubricate wheel bearings once a month 3 Lubricate folding handle points once a week 1 2 3 3 ...

Page 24: ...es with a thin coat of oil to avoid rust This is particularly important prior to winter storage or if the machine will not be used for a period of longer than 30 days 2 Handle Lubricate the joints at both sides of the handle with an oil can ...

Page 25: ...ice checking spark plug or ignition workshop Low compression Serious interior engine Contact an authorized service damage or faulty valves workshop Engine is under powered or runs unevenly Air filter Clogged air filter Clean or replace the air filter Fuel system Machine stored without observ Clean tank sludge reservoir and ing proper procedure from empty carburetor chapter Storage Winter storage F...

Page 26: ... empty the fuel tank and the carburetor if you have added stabilizer WARNING Never store an engine with fuel in the tank indoors or in poorly ventilated spaces where fuel vapor can come in contact with open flame sparkis or a pilot light such as in a boiler hot water tank clothing drier etc Handle the fuel with caution It is very flammable and careless use can cause serious damage to person and pr...

Page 27: ...ee section Lubrication Engine oil 3 Test the clutch Make sure that the clutch expansion spring disengages 6 35 mm 1 4 easily 4 The engine RPM is preset by the manufacturer Idle speed is 1250 1400 RPM Maximum engine speed is 3600 RPM See the engine manual for instructions on adjusting the regulator and carburetor if the engine speed is not within these limits ASSEMBLY INSTRUCTIONS 1 2 3 4 ...

Page 28: ...re provided in the kit Remove wheel from rear axle 6 Loosen one 1 set screw on the locking col lar Using a punch loosen the locking collar on the rear axle Repeat on the other side of unit 7 Remove rear axle from unit The wheel that is pinned to the axle can remain on the axle NOTE If axle is rusty remove rust with fine sand paper NOTE Rubber flapper does not have to be removed 8 Remove bearings f...

Page 29: ...enders as shown in Figure 6 RUBBER FLAP FIGURE 3 12 Slide wheel on and apply two 2 retaining rings NOTE The teeth on the retaining rings should point away from the wheel 13 Tighten wheel bearing hardware on both sides NOTE If you have not installed the flail reel shaft do so now 15 Remove belt guard Remove cable by remov ing the pulley See Figure 4 Attach new cable and replace pulley Save the old ...

Page 30: ...ers 21 Attach upper end of cable to the handle and install cable through clutch bail Fit clutch bail into the handle See Figure 9 FIGURE 9 19 Remove upper bolt from lower handle and rotate handle toward the ground Using the hardware provided install the spring to the extender Rotate handle back to original position stretching spring re install the 3 8 bolt into the lower handle Repeat on other sid...

Page 31: ...WARNING Machines equipped with a catcher MUST not be used with defective catcher bags or without the catcher bag in place They pose a risk of thrown stones eye in jury and inhalation of dust 26 Attach bag to unit FIGURE 12 24 Replace belt cover 23 Check adjustment of clutch cable If cable needs adjusting the adjusting should be done at the lower end with the spring Adjust as follows Pull the clutc...

Page 32: ...e If the grass is long one may end up pulling and tearing at the lawn If the layer of thatch is thick BlueBird recommends going over the lawn first in one direction and then again in a perpendicular direction A thick layer of thatch may have formed over several years and the lawn may need combing 2 3 times before it is removed completely Do not attempt to remedy a major problem by combing the lawn...

Page 33: ...e rear axle from unit The wheel that is pinned to the axle can remain on the axle 7 Remove push nut push nut is not reusable a new one is in kit from the right side of the rub ber flap rod Lay the rubber flap away from the right side so the cable can run between the flap and frame 8 Route the cable from the seed gate between the bottom of the frame and the top of the rub ber flap See Figure 1 FIGU...

Page 34: ... Use punch to tighten the collar then tighten the set screw Repeat for the other side FIGURE 5 16 Slide wheel on and apply two 2 retaining rings NOTE The teeth on the retaining rings should point away from the wheel 17 Tighten the bearing bolts 18 Attach the control cable to the inside of the upper handle in the holes provided 19 Apply ON OFF decal to the handle See Figure 6 FIGURE 6 SEED DIAL OPE...

Page 35: ...en the control lever is closed DO NOT move the seedgate with your hand use the cable to move the gate for more accurate adjustment 22 To check the seed dial adjustment insert a 1 8 drill bit into one of the holes in the seed gate the seed dial should read 3 1 2 If not adjust the cable by loosening the screw and nut holding the cable clamp Move the cable back or forward in the clamp until the seed ...

Page 36: ...e beginning the seeding process The seeds must be covered with soil to germinate Adjusting the seed hopper A seed application chart is located on the back of the seed hopper The seed dial is also located on the handle bar of the unit Set the seed flow by loosening the wing nut rotating the dial to the correct setting and tightening the wing nut The seed control lever is located on the handle of th...

Page 37: ... described in the lubrication schedule 9 Fill the fuel tank and start the engine 10 Check all operating instruments 11 Check decals and information attached to the unit 12 Check the engine speed RPM see Technical Data 13 Check for leakage 14 Inform the customer about The need and advantages of following the service schedule The need and advantages of leaving the machine for service every 300 hours...

Page 38: ...38 SERVICE JOURNAL Action Date stamp signature ...

Page 39: ...39 ...

Page 40: ...P O Box 8 Beatrice Nebraska 68310 ...

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