Blue BLUE 120 Operating Manual Download Page 1

BLUE Professional Poolware 
Positioning control for pool cover 

1 Manufacturer’s Address 

BLUE Professional Poolware bv 

Korenmijt 1, 5741 PP Beek en Donk 
Tel. +31 (0)85 076 88 85 
Mail : [email protected] 

Summary of Contents for BLUE 120

Page 1: ...BLUE Professional Poolware Positioning control for pool cover 1 Manufacturer s Address BLUE Professional Poolware bv Korenmijt 1 5741 PP Beek en Donk Tel 31 0 85 076 88 85 Mail info blueppw com ...

Page 2: ... connection 11 6 5 1 7 wire connection cable standard design 11 6 5 2 7 wire standard cable 5 wire motor connecting 12 6 6 Key switch connection 13 6 7 Pushbutton connection touch control 13 6 8 Water level monitoring connection 13 7 Start up 13 7 1 Select language 14 7 2 Programming the final positions 14 7 2 1 Activation 14 7 2 2 Testing the motor s rotation direction 15 7 2 3 Programming the OP...

Page 3: ...machine must be qualified for industrial mechanical and electrical equipment Disposal The current and regional regulations must be observed for disposal The electronic components and plastic components are to be disposed of in accordance with environmental protection regulations 2 2 Technical data Model BLUE 120 BLUE 150 BLUE 180 BLUE 250 BLUE 300 Supply voltage 230V AC Frequency range 50 60Hz Rat...

Page 4: ...ollowing directions are for the safety of the service personnel as well as for the safety of the described products as well as any connected devices Warning Dangerous electrical voltage Failure to observe this can result in death serious injury or property damage Isolate supply voltage before installation or removal work as well as in case of fuse replacement or modifications of the setup Observe ...

Page 5: ...rage installation assembly connection commissioning maintenance and servicing work may only be performed by qualified personnel During such work qualified personnel must observe the supplementary safety instructions in the individual chapters of this documentation the safety instructions in attached supplementary sheets and further documents from subcontractors this documentation and the circuit d...

Page 6: ...TE The customer is responsible for professional installation and setup of the machine Safety devices and other safety relevant components are to be installed at the machine site 3 Operation The operator must have an unobstructed view of the pool There may not be any people in the pool when opening and or closing the pool cover Objects and hoses in the pool can become caught in the cover and potent...

Page 7: ... moves to the selected final position After arriving at the final position turn the key switch back to the neutral position 3 3 Pushbutton operation 3 3 1 1 Touch control By briefly less than 1 s pressing the pushbutton in the desired direction for opening or closing the pool cover moves to the selected final position and the control unit switches the motor off This movement can be stopped at any ...

Page 8: ...hbutton in the desired direction for opening or closing the pool cover moves to the selected final position and the control unit switches the motor off This movement can be stopped at any time by pressing the pushbutton in the opposite direction or by actuating the optional stop button By pressing the pushbutton once again in a particular direction the motor restarts and moves to the selected fina...

Page 9: ...outlet is protected by a residual current device RCD with a rated differential current of 30mA Installation in a dry room in which other technical equipment for operating the swimming pool is installed The room should be a maximum of 10m from the pool The control unit is designed for wall mounting It is mounted by means of 4 screws Ø 4 mm not included in delivery It must be fixed in such a way tha...

Page 10: ...fuse 3 control panel 13 Terminal 24VDC 4 Dip switch do not change Off position 14 LED voltage 24VDC 5 Programming button with LED 15 Rectifier 6 Movement direction open with LED 16 Display 7 Movement direction close with LED hidden under the control panel 8 Safety transformer 230 24V 17 Circuit board power connection 9 Terminals labelled 1 14 18 Mains fuse 5 x 20 mm IEC 60127 2 10 Brake resistance...

Page 11: ...mm to 17mm Compliance with IP54 protection class is only assured if the cables have been properly clamped in the cable inlets all cable inlets not in use are sealed with dummy plugs 6 3 Power connection The BLUE control unit comes ready for connection with a 1m feed line and shock proof plug 6 4 Terminals Motor connection 11 screw clamps maximal 4 mm o Screw driver 4 x 0 5 1 0Nm All other spring l...

Page 12: ...ht with a moulding compound Do not shorten the motor feed line If shortened all warranty claim are invalid 6 5 1 7 wire connection cable standard design The wires are color coded or labelled with numbers as shown in the table Motor connection 2 x 2 5mm Terminal label 11 Cable number Colour Polarity 24VDC Blue Changes depending on rotation direction of motor Black Brake coil connection 2 x 0 5mm Te...

Page 13: ...label 11 Cable number Colour Polarity 24VDC without number Blue Changes depending on rotation direction of motor without number Black Brake connection 2 x 0 5mm2 without pin Terminal number 9 Cable number Colour Polarity 24VDC 1 not occupied plus 1 without pin Blue Plus 2 not occupied minus 2 without pin Black Minus Impulse transmitter connection 3 x 0 5 mm with mutual shielding shielding is not c...

Page 14: ... level is sufficient For switching off if the water level is not sufficient a potential free contact for water level monitoring is required The contact must be closed if the water level is too low The connection is carried out at terminal 11 and 8 on the strip terminal 9 parallel to the stop button 7 Start up DANGER DUE TO ELECTRICAL CURRENT Before starting the machine up check the operation of th...

Page 15: ... display it can be saved by pressing the Open button 5 The message ready appears on the display in the selected language Figure 5 Select language 7 2 Programming the final positions When programming the final positions the operator must have an unobstructed view of the pool There is no automatic switch off Movement to the final positions can be actuated by an external switch or with the Open 6 and...

Page 16: ...irections a time delay of 4 seconds must be observed 4 Turn off the power to the mains switch 1 at the control unit The final position OPEN is now programmed 7 2 4 Programming the CLOSED position The CLOSED position indicates that the water surface of the pool is covered and the cover is extended completely across the water surface 1 Turn on the power switch 1 The ready message is being displayed ...

Page 17: ...programming are displayed In the event of malfunction information regarding the possible cause are displayed See the section on error messages 8 Maintenance and upkeep Only use a damp cloth to clean the control unit Ensure that the control unit is not covered by objects and is always accessible The cables must always be fastened in the intended cable inlets If the housing or cover becomes discolou...

Page 18: ...ch properly Connect the cable from terminal 6 to terminal 11 or from terminal 7 to terminal 11 LED for voltage display is not lit No display Shock proof plug has no power Residual current circuit breaker was activated Power switch 1 not turned on mains fuse on the power supply board defective Check house fuse have unit inspected by a professional technician Turn on power switch check fuse replace ...

Page 19: ...10 2 Drive mode configuration 10 2 1 MODE EU 1 Standard configuration Control unit behaves as described in section 6 Operation 10 2 2 MODE EU 2 France There are special safety regulations which must be observed in France During the closing process the button key switch must be held in place dead man switch The opening process can be started by briefly pressing the corresponding button as with conf...

Page 20: ...ate of startup Installer Motor serial number Motor current listed on type plate A Control unit serial number Control unit power listed on type plate A Measurement values Motor current before reaching Closed position A Motor current before reaching Open position A Impulse counter when closed Impulse counter when open Travel time from open closed S Travel time from closed open S ...

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