Blue Giant BGL-33, Owner'S Manual

Page: 41 / 142

5-1.3. Control Head Removal.
1. Remove the cap assembly as described in para-
graph 5-1.1.
2. Tag and disconnect harness (34, Figure 5-1 ) from
switch (10, Figure 5-2 ) and potentiometer (11).
3. Hold control head (2, Figure 5-1 ) in place and
remove three screws (29), lock washers (2) and
flat washers (3). Remove control head (2) from
bracket (43).
5-1.4. Control Head Installation.
1. Hold control head (2, Figure 5-1 ) in place and
secure to bracket (43) with three screws (29), lock
washers (2) and flat washers (3).
2. Reconnect harness (34) to switch (10, Figure 5-2 )
and potentiometer (11).
3. Install the cap assembly as described in para-
graph 5-1.2.
5-1.5. Speed Potentiometer Replacement.
1. Remove the cap assembly as described in para-
graph 5-1.1.
2. Disconnect harness (34, Figure 5-1 ) from potenti-
ometer (11, Figure 5-2 ).
3. Remove screw (18), washer (17) and travel con-
trol (3) from potentiometer (11).
4. Remove screw (18), washer (17) and travel con-
trol (4) from other side of potentiometer (11).
5. Remove potentiometer (11) from cover (1).
6. Position new potentiometer (11) in cover (1).
7. Install travel control (4) on potentiometer (11) and
secure with screw (18), and washer (17).
8. Install travel control (3) on the other side of poten-
tiometer (11) and secure with screw (18), and
washer (17).
9. Connect harness (34, Figure 5-1 ) to potentiome-
ter (11, Figure 5-2 ).
10. Install the cap assembly as described in para-
graph 5-1.2.
5-1.6. Belly-Button Switch Replacement.
1. Remove the cap assembly as described in para-
graph 5-1.1.
2. Disconnect harness (34, Figure 5-1 ) from switch
(10, Figure 5-2 ).
3. Remove and replace switch (10).
4. Reconnect harness (34, Figure 5-1 ) to switch (10,
Figure 5-2 ).
5. Install the cap assembly as described in para-
graph 5-1.2.
5-1.7. Horn Switch Replacement.
1. Remove the cap assembly as described in para-
graph 5-1.1.
2. Remove two screws (15, Figure 5-2 ), two mounts
(14) and horn button (5).
3. Remove switch (9) from cap (2).
4. Position the new switch in cap (2).
5. Position horn button (5) in cap (2) and secure with
two mounts (14) and two screws (15).
6. Install the cap assembly as described in para-
graph 5-1.2.
5-1.8. Lift and Lower Switch Replacement.
1. Remove the cap assembly as described in para-
graph 5-1.1.
2. Remove switch assembly (8, Figure 5-2 ) from cap
(3).
3. Install new switch assembly (8) in cap (3).
4. Install the cap assembly as described in para-
graph 5-1.2.
5-1.9. Tilt Switch Replacement.
1. Remove the cap assembly as described in para-
graph 5-1.1.
2. Remove two screws (13, Figure 5-2 ) and switch
assembly (12) form button (7).
3. Secure new switch assembly (12) to button (7)
with two screws (13).
4. Install the cap assembly as described in para-
graph 5-1.2.
5-2. CONTROL ARM
5-2.1. Gas Return Spring Replacement.
The control arm gas return spring (16, Figure 5-1 ) is
replaced while the control arm (23) is in the upright
position.
1. Turn off the key switch (5,
Figure 12-22 ) and dis-
connect the batteries.
2. Remove three screws (4, Figure 5-1 ), lock wash-
ers (2), flat washers (3) and cover (9).
3. Secure the control arm (23) in the upright posi-
tion.
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