Blodgett KLS-100G Installation Operation & Maintenance Download Page 1

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KLS-80G and KLS-100G

GAS FIRED TRI-LEG STATIONARY KETTLE

INSTALLATION – OPERATION

–

MAINTENANCE

BLODGETT OVEN COMPANY

www.blodgett.com

44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone (800) 331-5842, (802) 860-3700 Fax: (802) 864-0183

S00072 Rev C (12/07)

Summary of Contents for KLS-100G

Page 1: ...FIRED TRI LEG STATIONARY KETTLE INSTALLATION OPERATION MAINTENANCE BLODGETT OVEN COMPANY www blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Telephone 800 331 5842 802 860 3700 Fax 802 8...

Page 2: ...an cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing operating or servicing this equipment PURCHASER Instructions to be fo...

Page 3: ...NTENTS DESCRIPTION PAGE 1 0 Service Connections 4 2 0 Installation 5 3 0 Operation 11 4 0 Cleaning Instructions 16 5 0 Maintenance 20 6 0 Service 21 7 0 Troubleshooting 25 Appendix A Material Safety D...

Page 4: ...33 KLS 80G 92 5 8 2352 KLS 100G 88 2235 KLS 80G 2 51 FLANGED FOOT DETAIL 4 7 16 11mm HOLES ON 3 76 B C EQUALLY SPACED DIMENSIONS ARE IN INCHES MM Supply gas through 3 4 pipe Unless otherwise specified...

Page 5: ...rotection of Commercial Cooking Operations The electrical diagram is located on the inside of the console control cover EXHAUST FANS AND CANOPIES Canopies are set over ranges ovens and kettles for ven...

Page 6: ...as required and tighten locking nuts 4 Be certain to leave adequate clearances for cleaning maintenance and service 5 The pressure relief valve is located at the left rear of the unit This area shoul...

Page 7: ...and affect burner operating characteristics Contact your gas company for correct supply line sizes Purge the supply line to clean out any dust dirt or other foreign matter before connecting the line...

Page 8: ...vice or its associated piping to limit the appliance movement Restraint means may be connected to bracket mounted near gas supply connection If the unit is also equipped with an optional water fill va...

Page 9: ...V three prong grounded receptacle A separate 15 amp supply is needed for each unit 1 208 240 VAC 60 Hz Single and Three Phase Units with this electrical rating are factory equipped with a transformer...

Page 10: ...ng plate on unit 2 Verify correct voltage cycle and phase against rating plate on unit 3 Gas pressure 4 Internal gas connections 5 Internal electrical connections 6 Pilots adjustment and ignition 7 Bu...

Page 11: ...e local gas company or gas supplier for service GAS CONTROL INSTRUCTIONS The units do not require lighting the pilot with a match A Lighting 1 Turn thermostat to OFF position and power switch to OFF p...

Page 12: ...ting After three trials for ignition if flame is not established the unit will lockout shutting off all gas New installations where there may be a considerable amount of air in the gas line may requir...

Page 13: ...d internal kettle operating temperature 5 Pressure Gauge The pressure gauge indicates the internal operating pressure of the kettle When cold the gauge should be in green vacuum zone below 0 psi If it...

Page 14: ...e should have been installed If disconnection of the restraint is necessary reconnect this restraint after the appliance has been returned to its originally installed position After igniting the main...

Page 15: ...le and add the remainder of the liquid Continue as per recipe instructions When browning meat bring the kettle up to temperature before adding This will seal the juices in the meat VENT SYSTEM At leas...

Page 16: ...touch it 1 Rinse the inside of the kettle thoroughly and drain to remove any food particles 2 Using a nylon brush clean the kettle with a mild detergent and water Never use steel wool or scouring pow...

Page 17: ...the plug to line up with the pin and pull with both hands It is important to use both hands because the plug is heavy 2 Put the plug in a plastic pail that contains a mild soap solution A plastic pail...

Page 18: ...fe of the equipment could be adversely affected STAINLESS STEEL To remove normal dirt grease or product residue from stainless steel use ordinary soap and water with or without detergent applied with...

Page 19: ...respond to this procedure calls for a vigorous scouring in the direction of the polish lines using SCOTCH BRITE scouring pads or a STAINLESS scouring pad in combination with a powdered cleanser Heat t...

Page 20: ...s NOT RECOMMENDED to use cleaning agents that are corrosive Use of cleaning agents that contain chloride acids or salts are corrosive and may cause pitting and corrosion when used over a period of tim...

Page 21: ...EGULATOR The gas pressure regulator is an integral part of the combination gas control located just behind the lower front access door The pressure regulator adjustment is on the lower right side of t...

Page 22: ...sure switch mis adjustment are 1 Pressure relief valve opening especially on preheat from a cold start to 267 degrees Fahrenheit 130EC pressure switch set too high 2 Burners are being shut down by pre...

Page 23: ...to its original position 10 Replace the front panel when adjustment is complete ADDING WATER It may be necessary to replenish water in the jacket when the low water indicator comes on Do so as follows...

Page 24: ...ny loss in performance should return Should the kettle fail to maintain a vacuum after repeated attempts to establish vacuum further checks should be made to see if the pressure relief valve is leakin...

Page 25: ...ted spark igniter sensor Faulty igniter cable shorting to ground Faulty gas control Excessive flame rollout on ignition carboning Natural gas unit on propane Excessive gas pressure Incorrect orifice s...

Page 26: ...rta 780 998 8282 Sarnia Ontario 519 339 3711 Varennes Quebec 450 652 1000 Product DOWFROST HD HEAT TRANSFER FLUID DYED Product Code 04632 Effective Date 2 20 01 Date Printed 07 10 02 MSD 002239 DOW CH...

Page 27: ...azards anticipated from swallowing small amounts incidental to normal handling operations INHALATION At room temperature vapours are minimal due to physical properties Mists may cause irritation of up...

Page 28: ...dition to unidentified toxic and or irritating compounds Hazardous combustion products may include and are not limited to carbon monoxide and carbon dioxide OTHER FLAMMABILITY INFORMATION Violent stea...

Page 29: ...hing includes fire fighting helmet coat pants boots and gloves If protective equipment is not available or not used fight fire from a protected location or safe distance 6 ACCIDENTAL RELEASE MEASURES...

Page 30: ...OID Avoid use temperatures above 450EF 232EC Product can degrade at elevated temperatures Generation of gas during decomposition can cause pressure in closed systems INCOMPATIBILITY WITH OTHER MATERIA...

Page 31: ...different locations Waste characterizations and compliance with applicable laws are the responsibility solely of the waste generator THE DOW CHEMICAL COMPANY HAS NO CONTROL OVER THE MANAGEMENT PRACTI...

Page 32: ...to SARA Title III Section 313 supplier notification requirements SARA HAZARD CATEGORY This product has been reviewed according to the EPA Hazard Categories promulgated under Sections 311 and 312 of t...

Page 33: ...ENVIRONMENTAL PROTECTION ACT CEPA This product contains one or more substances which are not listed on the Canadian Domestic Substances List DSL Contact your Dow representative for more information S...

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